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Bell B40C 6X6 User Manual

Bell B40C 6X6
155 pages
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B40C 6X6
ARTICULATED DUMP TRUCK
OPERATORS MANUAL
Document Part Number 870984-01

Table of Contents

Questions and Answers:

Bell B40C 6X6 Specifications

General IconGeneral
BrandBell
ModelB40C 6X6
CategoryTrucks
LanguageEnglish

Summary

To the Operator

Safety Symbol and Warnings

Explains the safety symbol and definitions of WARNING and CAUTION terms used in the manual.

California Proposition 65 Warning

Provides a health warning regarding diesel engine exhaust and its constituents.

Introduction and Dealer Information

Dealer Locations

Lists Bell Equipment dealer branches and contact information across various regions.

Safety Guidelines

Material Safety Data Sheets (MSDS)

Information on OSHA standards and the availability of MSDS for equipment substances.

ROPS and FOPS Modifications

Guidelines regarding modifications to ROPS/FOPS and certification requirements.

Noise Emission Levels

Details on sound pressure and sound power testing according to ISO standards.

General Safety Precautions

Covers safety regulations, mounting/dismounting procedures, and power line avoidance.

Chapter 1. Specifications

Machine Specifications Overview

Details machine specifications including engine, transmission, axles, brakes, wheels, suspension, hydraulics, pneumatic systems.

Electrical System Specifications

Details electrical system specifications like voltage, battery type, and bulb ratings.

Frame and Body Specifications

Details cab and bin specifications, including dimensions and noise level.

Mass Specifications

Provides empty and loaded mass specifications for the machine.

Service Capacities

Lists fluid capacities for engine oil, coolant, transmission, hydraulics, etc.

Machine Dimensions

Provides detailed dimensions of the machine, including turning radius.

Recommended Fuel, Lubricants and Coolant Additives

Chart detailing recommended lubricant viscosities and service fills for components.

Recommended Torque Settings

Metric Bolt Grade Interpretation

Explains metric bolt grades and interpretation of tensile strength.

Metric Nut Grade Interpretation

Explains metric nut grades and interpretation of tensile strength.

Imperial Sizes - SAE Grades

Torque settings for SAE grade bolts in imperial sizes.

Imperial Sizes - BS Grades

Torque settings for BS grade bolts in imperial sizes.

Chapter 2. Operator’s Controls and Instruments

Introduction to Controls and Instruments

Introduces the chapter detailing operator controls and instruments located in the cab.

Gauges Overview

Describes various gauges like Hour Meter, Air Pressure, Temperature, Tachometer, Speedometer, Fuel.

Warning Indicators Explained

Details various warning lights and their meanings for engine, brakes, transmission, and systems.

Switches and Controls

Explains the operation of various switches for wipers, lights, indicators, and range selection.

Operator Interface Controls

Covers Ignition, Steering Wheel, Pedals, Shift Selector, Tip Control Lever, and Air Conditioner.

Seat Adjustments and Safety

Details operator seat adjustments and seat belt usage and maintenance.

Other Controls and Features

Covers trainer seat, bonnet release, ashtray, storage, CTD switch, and utility sockets.

Chapter 3. Procedures Before Starting

Safety Instructions Before Operation

Outlines essential safety instructions to be observed before operating the machine.

Safety Rules for Operation

Details operator duties, reporting damage, and the importance of trained personnel.

Daily Walk Round Check Procedure

Describes the procedure for the daily walk-around check of the machine.

Chapter 4. Operating Instructions

General Operating Safety Rules

General safety rules for operating the machine, including speed and visibility.

Engine Starting Procedures

Step-by-step procedure for starting the engine in various weather conditions.

Engine Shutting Down Procedure

Procedure for safely shutting down the engine, including warm-up and cooling.

Moving and Machine Operation

Covers safe machine movement, brake checks, and engine/transmission warm-up requirements.

Chapter 5. Operating Techniques

Operating Safety Rules

Safety rules for operating techniques, emphasizing space and accident reporting.

Gear Selection and Operation

Explains gear selection, shifting, safety functions, and controlled gear range.

Machine Operation Modes and Techniques

Covers transport, uphill, downhill, slowing the machine using the engine, and off-road operation.

Loading and Unloading Procedures

Procedures for safe loading and unloading of the machine, including spotter use.

Stuck Machine Recovery Techniques

Instructions for dealing with a stuck machine and methods to rock it out.

Chapter 6. Recovery and Transportation

Towing Procedures

Details safety rules and procedures for towing disabled machines with inoperable or operable engines/steering.

Lifting and Securing the Machine

Instructions for lifting the machine using a crane and securing it for transportation.

Chapter 7. Pre-Service Instructions

Service Position and Preparation

Details machine preparation for servicing, including unloading, washing, and safety lock installations.

General Servicing Rules

Covers general rules for carrying out service work safely and correctly.

Chapter 8. Maintenance Schedules

Daily and 10 Hourly Checks Schedule

Outlines the daily or 10-hourly maintenance schedule tasks.

100 Hours Service Schedule

Outlines the maintenance schedule for the 100-hour service interval.

250 Hours Service Schedule

Outlines the maintenance schedule for the 250-hour service interval.

500 Hours Service Schedule

Outlines the maintenance schedule for the 500-hour service interval.

1000 Hours Service Schedule

Outlines the maintenance schedule for the 1000-hour service interval.

2000 Hours Service Schedule

Outlines the maintenance schedule for the 2000-hour service interval.

4000 Hours Service Schedule

Outlines the maintenance schedule for the 4000-hour service interval.

As Required Service Schedule

Outlines maintenance tasks to be performed as required.

Chapter 9. Daily or 10 Hourly Service Checks

Introduction and Service Instructions

Introduces daily/10-hourly checks and general service instructions.

Engine Checks

Details daily checks for the engine, including oil, fuel filter, coolant, and compartment components.

Chapter 10. First 100 Hours Service

Introduction and Service Instructions

Introduces the 100-hour service and related instructions.

Engine Service Procedures

Procedures for engine oil and filter changes, fuel screen cleaning, and filling with oil.

Transmission Service Procedures

Procedures for changing transmission fluid and filters.

Transfer Case Service

Procedure for changing the transfer case oil.

Axles, Differentials, Driveshafts Service

Procedures for changing differential and final drive oil, and checking axle components.

Hydraulics Service

Procedure for changing hydraulic return filters.

Pneumatic System Service

Procedure for changing the air drier filter.

Chapter 11. 250 Hours Service

Introduction and Service Instructions

Introduces the 250-hour service and related instructions.

Engine and Related Systems Service

Covers engine oil/filter, fuel screen, anti-freeze, drive belts, and throttle linkage checks.

Transmission and Drivetrain Breathers

Instructions for checking and cleaning transmission and transfer case breathers.

Axles, Differentials, Driveshafts Checks

Procedures for checking differential and final drive oil levels, and axle breathers.

Climate Control Service

Procedure for cleaning and changing the air conditioner external filter.

Chapter 12. 500 Hours Service

Introduction and Service Instructions

Introduces the 500-hour service and related instructions.

Engine and Related Systems Service

Covers fuel filter changes and engine valve clearance adjustment.

Hydraulics Service

Procedure for changing the hydraulic breather filter.

Axles, Differentials, Driveshafts Service

Procedures for changing differential and final drive oil, and checking axle components.

Chapter 13. 1 000 Hours Service

Introduction and Service Instructions

Introduces the 1000-hour service and related instructions.

Engine Service

Procedures for changing fuel filters and drive belts for engine and AC compressor.

Transmission and Drivetrain Service

Procedures for changing transmission fluid/filters and transfer case oil.

Hydraulics and Pneumatic System Service

Procedures for changing hydraulic return filters and air drier filter.

Axles, Chassis, Driveshafts Checks

Procedure for checking bin pivot pins.

Chapter 14. 2 000 Hours Service

Introduction and Service Instructions

Introduces the 2000-hour service and related instructions.

Engine Service

Procedure for flushing the engine coolant.

Hydraulics Service

Procedure for changing the hydraulic fluid.

Chapter 15. 4 000 Hours Service

Introduction and Service Instructions

Introduces the 4000-hour service and related instructions.

Engine Service

Procedure for changing the crankcase breather.

Chapter 16. As Required Service

Introduction and Service Instructions

Introduces as-required service tasks and instructions.

Fuel System Service

Procedure for bleeding the fuel system.

Injector and Pump Service

Information on servicing injectors and injector pump.

Air Cleaner Service

Procedures for changing air cleaner filter elements and cleaning the pre-cleaner bowl.

Engine Breather and Fuel Cap Checks

Checks for crankcase breather and fuel tank filler cap.

Transmission Service

Procedure for changing the transmission breather.

Chapter 17. Trouble Shooting

Introduction to Troubleshooting

Introduces the troubleshooting chapter for machine, engine, and component issues.

Engine Troubleshooting

Lists symptoms, causes, and remedies for common engine problems like starting, power, and oil issues.

Wheel and Tyre Troubleshooting

Lists symptoms, causes, and remedies for wheel alignment, cracks, and tyre wear issues.

Brake System Troubleshooting

Lists symptoms, causes, and remedies for brake system issues like stopping distance and noise.

Axle and Suspension Troubleshooting

Lists symptoms, causes, and remedies for axle and suspension problems like oil leaks and excessive play.

Hydraulic and Pneumatic System Troubleshooting

Lists symptoms, causes, and remedies for hydraulic and pneumatic system issues.

Electrical System Troubleshooting

Lists symptoms, causes, and remedies for electrical system issues, including gauges, switches, and lights.

Frame and Assembly Troubleshooting

Lists symptoms, causes, and remedies for frame and assembly issues like excessive play and noise.

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