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Benelli ZAFFERAN 250 - 11. Cylinder Head;Valve; 11.1 Preparation documents; 11.2 Failure Diagnosis

Benelli ZAFFERAN 250
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94
11. Cylinder Head/Valve
Preparation documents -------------- 11.1
Failure diagnosis-----------------------11.2
Cylinder head---------------------------11.3
11.1 Preparation documents
Function of the cylinder head: The cylinder head is used to seal the cylinder and forms a
combustion chamber with piston to bear the high temperature and high pressure combustible gas,
and to intake and exhaust gas through the valve actuating mechanism.
Notes:
In order to assure a seal between the cylinder head and cylinder body, the cylinder head bears a
strong bolt pretightening force. Pretightening force: 28 Nm.
All parts shall be cleaned and blown by high pressure air before inspection.
Preparation standard Unit: mm
Item
Standard value
Usage limit
Cylinder pressure
1.2Mpa
-
Flatness of cylinder cover
0.03
0.05
Valve
guide
Valve clearance
Inlet
0.08-0.1
0.09
Exhaust
0.1-0.15
0.10
ID of valve guide pipe
Inlet/Exhaust
4.5-4.512
4.532
Clearance between
valve lever and valve
guide pipe
Inlet
0.015-0.037
0.07
Exhaust
0.03-0.052
0.08
Width of valve seat
Inlet/Exhaust
0.8
1.4
Valve
spring
Free length
Inner
31.92
29.92
Outer
36.6
34.4
Rocker
Diameter of rocker hole
Inlet/Exhaust
12.01-12.028
12.07
Diameter of rocker shaft
Inlet/Exhaust
11.983-11.994
11.94
Clearance between
rocker hole and
rocker shaft
Inlet/Exhaust
0.016-0.045
0.10
Camshaft
Cam height
Inlet
33.27
33.14
Exhaust
33.1
33

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