3.3.4 Assembly
Lubricate the oil seal inside the front cover with grease.
Install the brush on the bracket.
Lubricate moving parts at two ends of the brush
shaft with grease.
Press each brush into the bracket.
* Note
• Pay special attention that the
surface of the brush and the
armature shall not be damaged.
• Pay attention that the armature
shaft shall not damage lips of the oil
seal.
Install the rear cover of the motor.
Aim the screw hole of the motor shell at the
screw hole of the front cover for installation.
Lock screws in the shell.
* Note
When the shell and the front cover
are assembled, it is easy to pull the
front cover with a magnet to attract
the armature. Press it gently for
assembly.
3.3.5 Installation
Install the lead of the starter motor and the dustproof
boot. Then install the startup motor.
Install the wire clip for rear brake.
①
3.4 Starter relay
3.4.1 Check
Remove the body guard.
When the main switch is “on”, check there is “click”
sound at the time of pressing the starter motor.
With click sound, it is normal.
• check the GND loop of the starter
relay;
• check the movement of the starter
relay.
3.4.2 Check voltage of the starter
relay Set up the main stand, and measure voltage
between the negative pole of the green/yellow wire of
the starter relay terminal and the body ground
connection. When the main switch is “on”, hold the
brake lever. The battery voltage shall comply with
regulations.
When there is no voltage at the starter relay terminal,
check the conduction of the brake switch and leads.
（①：starter relay）
①
B
Ω
G/Y
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