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Bosch Rexroth CKL Series User Manual

Bosch Rexroth CKL Series
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Commissioning the CKL Drive
Controller
USL00010
01.2015
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Bosch Rexroth CKL Series Specifications

General IconGeneral
SeriesCKL
CategoryController
ManufacturerBosch Rexroth
Protection ClassIP20
Voltage Range24 V DC
Storage Temperature+70°C
Communication InterfaceEthernet

Summary

General Information and Commissioning

Scope and Purpose of Documentation

Document's purpose for initial CKL linear motor module commissioning.

Commissioning Steps

Steps for commissioning the CKL system.

Commissioning Flowcharts

Commissioning Flowchart - Part 1

First part of the commissioning flowchart for CKL systems.

Commissioning Flowchart - Part 2 - Analog Hall

Second part of the commissioning flowchart, specific to analog Hall sensors.

Commissioning Flowchart - Part 2 - Digital Hall or without Hall

Second part of the commissioning flowchart for digital Hall or no Hall sensors.

Preconditions for CKL Drive Controller

Commissioning Requirements

Hardware, software, and operating system requirements for CKL drive controller commissioning.

Network Connection

Connect PC to IndraDrive via NRT Channel

Steps to connect PC to IndraDrive for commissioning using NRT.

Configure Network Connection

Detailed steps for configuring network connection for IndraDrive.

Firmware Management

Check Firmware Compatibility and Update

Verifying firmware compatibility and updating procedures.

Update Drive Firmware

Procedures for updating the drive's firmware.

Language Selection

Select Drive Parameter Language

How to select language for drive interface elements.

Master Communication Configuration

Configure Multi-Ethernet Master Communication

Setting up master communication for Multi-Ethernet IndraDrive.

Power Supply Configuration

Configure Power Supply Settings

Steps to configure the IndraDrive's power supply.

Scaling and Mechanical System

Configure Scaling and Mechanical System

Steps to configure scaling and mechanical system settings.

Limit Values

Configure Motion Limit Values

Setting up software and hardware limit switches.

Configure Torque/Force Limit Values

Setting torque and force limits for the drive.

Motor Configuration

Update Motor Database

Steps to update the motor database.

Configure Linear Motor from Database

Configuring linear motor parameters from the database.

Configure CKL Linear Motor Continuous Current

Setting continuous current for CKL linear motor.

Motor Encoder Configuration

Configure Motor Encoder

Steps to configure motor encoder parameters.

Data Reference Motor Encoder

Configure Data Reference Motor Encoder

Steps to configure data reference for the motor encoder.

Axis Control Parameters

Load Basic CKL System Control Loop Parameters

Loading standard control loop parameters for CKL systems.

Commutation Settings

Configure Commutation Settings with Hall Sensor

Steps for configuring commutation settings with Hall sensors.

Easy Startup Mode

Configure and Start Easy Startup Mode

Steps to enable and start easy startup mode.

Drive Error Diagnostics

Fix Drive Error/Fault (Example)

Example procedure for fixing drive errors.

Further Drive Error Diagnostics (Example)

Additional methods for drive error diagnostics.

Determine Commutation Offset

Determine Commutation Offset with Hall Sensor

Procedure to determine commutation offset.

Enable Drive Power

Enable Drive Power

Steps to enable drive power.

Verify Commutation Offset

Verify Commutation Offset with Hall Sensor

Method to verify commutation offset.

Home Axis

Drive Controlled Homing

Steps for drive-controlled homing.

Stop Initial Commissioning Mode

Stop Initial Commissioning Mode with Hall Sensor

Procedure to stop initial commissioning mode.

Save/Backup Parameters

Save/Backup Parameters to PC

Steps for saving parameters to a PC.

Move Axis

Move Axis Test with Jogging or Motion Profile

Testing axis movement with jogging or profiles.

Optimize Control Loops

Optimize Control Loops for Specific Application

Procedures for optimizing control loops.

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