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Bosch Rexroth CS 440RC User Manual

Bosch Rexroth CS 440RC
57 pages
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C
S
440RC
Solid De-icer Controller Detailed Configuration and Set-up Manual

Table of Contents

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Bosch Rexroth CS 440RC Specifications

General IconGeneral
BrandBosch
ModelRexroth CS 440RC
CategoryController
LanguageEnglish

Summary

Overview of the CS-440RC System

CS-440RC Front Panel Layout

Describes the layout of the CS-440RC controller's front panel and its controls.

Typical Solid De-icer System

Illustrates a standard solid de-icer system configuration, detailing its components.

Typical Pre-wetting System

Details the components and setup of a typical pre-wetting system.

Configuring and Setting Up the CS-440RC

General CS-440RC Configuration Procedure

Provides general instructions for configuring the CS-440RC system, including accessing menus.

System Configuration Settings

Resetting Parameters to Default Settings

Explains how to restore the controller to its factory default settings.

Setting Location and Truck Identification

Guides on assigning unique identifiers for the controller's location and the truck.

Setting Measurement Units

Guides on selecting measurement units (metric or imperial) for the system.

Configuring Conveyor Control Modes

Explains how to configure different conveyor control modes like Automatic, Manual, etc.

Setting System Date and Time

Instructions for setting the system's date and time parameters.

Enabling and Configuring GPS Mode

Details how to activate and configure the GPS functionality for the system.

Ground Speed Configuration and Calibration

Ground Speed Sensor Overview

Introduces the concept of ground speed sensing and its importance for the CS-440RC.

Manual Ground Speed Calibration

Describes manual calibration by driving over a known measured distance.

Auto Calibration with Handheld GPS

Explains auto-calibration using an external handheld GPS device for speed.

Auto Calibration with Vehicle GPS Signal

Details auto-calibration using the vehicle's integrated GPS signal.

Auto Calibration with Vehicle Speedometer

Describes auto-calibration using the vehicle's speedometer.

Auto Calibration Procedure Steps

Provides the step-by-step procedure for performing auto-calibration.

Verification and Adjustment of Ground Speed

Guides on how to verify and adjust the ground speed calibration.

Using Simulated Ground Speed for Testing

Explains how to use simulated ground speed for testing and setup.

Conveyor Hydraulic Valve Configuration

Nulling of the Conveyor Valve Solenoid

Explains the process of nulling valve solenoids for efficient conveyor operation.

Setting Minimum Nulling for Conveyor

Guides on setting the minimum amperage output for conveyor valve solenoids.

Setting Maximum Nulling for Conveyor

Details setting the maximum amperage output for conveyor valve solenoids.

Automated Conveyor Nulling Process

Explains the automated process for nulling conveyor solenoids.

Understanding Forward Gain for Conveyor

Discusses the Forward Gain setting to overcome motor pulsing issues.

Conveyor Speed Sensor Setup

Setting Conveyor Pulses per Revolution

Guides on configuring the number of pulses per revolution for the conveyor speed sensor.

Gate Setting Configuration

Selecting Gate Mode of Operation

Explains how to choose the operational mode for the gate (Off, Read Back, Closed Loop).

Calibrating the Gate Read Back Sensor

Details the calibration process for the gate's read-back sensor.

Configuring the Closed Loop Gate Function

Describes the setup and operation of the closed-loop gate function.

Material Configuration and Calibration

Naming Materials for the System

Instructions for naming different solid and liquid materials used in the spreader.

Programming Material Spread Rates

Guides on setting specific spread rates for different materials.

General Material Calibration Procedure

Outlines the general procedure for material calibration.

Setting Gate Position for Calibration

Explains how to set the gate position for material calibration.

Automatic Material Calibration Process

Details the automated process for calibrating material spread rates.

Verifying Calibration with Simulated Ground Speed

Describes how to verify calibration using simulated ground speed.

Spinner Hydraulic Valve Configuration

Selecting Spinner Mode of Operation

Explains how to select the operational mode for the spinner (Manual, PPS).

Selecting Spinner Stop Mode

Guides on configuring the spinner's stop behavior (Always On, Zero Speed, Pause).

Adjusting Spinner Speed Settings

Details how to adjust the spinner speed for optimal spreading.

Nulling the Spinner Solenoid

Explains the process of nulling spinner solenoid outputs.

Setting Minimum Nulling for Spinner

Guides on setting the minimum output for spinner solenoids.

Setting Maximum Nulling for Spinner

Details setting the maximum output for spinner solenoids.

Automated Spinner Nulling Process

Explains the automated process for nulling spinner solenoids.

Positive Placement System Setup

Describes settings related to the Positive Placement System for the spinner.

Setting Spinner Speed Sensor Pulses

Guides on configuring spinner sensor pulses per revolution.

Setting Spinner Maximum RPM

Details setting the maximum RPM for the spinner motor.

Setting Spinner PPS Factor

Explains how to set the PPS Factor for the spinner.

Spinner Calibration in gm/mm2 Mode

Guides on calibrating the spinner in gm/mm2 mode.

Pre-wetting System Configuration

Selecting Pre-wetting System Mode

Explains how to select the operational mode for the pre-wetting system (Off, Fixed, Closed Loop).

Setting Solid Reduction Rate with Liquid

Guides on setting solid reduction rates when liquid is applied.

Naming Pre-wetting Liquid Materials

Instructions for naming liquid materials used in the pre-wetting system.

Programming Pre-wetting Material Rates

Guides on setting spread rates for pre-wetting liquids.

Nulling of Pre-wetting Valve Solenoid

Explains the process of nulling pre-wetting valve solenoids.

Setting Minimum Nulling for Pre-wetting

Guides on setting minimum output for pre-wetting valve solenoids.

Setting Maximum Nulling for Pre-wetting

Details setting maximum output for pre-wetting valve solenoids.

Automated Pre-wetting Nulling Process

Explains the automated process for nulling pre-wetting solenoids.

Automatic Calibration for Pre-wetting System

Guides on performing automatic calibration for the pre-wetting system.

Anti-icing Mode Operations

Simulated Anti-icing Mode Setup

Explains the operation and setup of the simulated anti-icing mode.

Selecting Simulated Anti-icing Mode

Guides on selecting the simulated anti-icing mode.

Configuring System for Simulated Anti-icing

Details how to configure the system for simulated anti-icing.

Changing Liquid Setting to PREWET

Instructions for changing liquid settings to PREWET.

Entering Pre-wetting Liquid Rates

Guides on entering pre-wetting liquid rates.

Changing Liquid Setting to ANTI-I

Instructions for changing liquid settings to ANTI-I.

Entering Anti-icing Liquid Rates

Guides on entering anti-icing liquid rates.

Multiple Boom Anti-icing System Setup

Details the setup for multi-boom anti-icing systems.

Selecting Multi Boom Anti-icing Mode

Guides on selecting the multi-boom anti-icing mode.

Configuring System for Multi Boom Anti-icing

Details system configuration for multiple boom anti-icing.

Changing Liquid 3 to Read ANTI-I (Multi Boom)

Instructions for changing liquid 3 settings to ANTI-I for multi-boom.

Entering Anti-icing Liquid Rates (Multi Boom)

Guides on entering anti-icing liquid rates for multi-boom.

Blast Mode Configuration Options

Setting Solid De-icer Blast Mode

Explains how to select the blast mode for solid de-icing (Max Output, Stationary).

Setting Fixed Ratio Pre-wetting Blast Mode

Guides on setting blast mode for fixed ratio pre-wetting.

Configuring Blast Mode Auto Off Time

Details how to configure the auto-off timer for the blast function.

Setting the Maximum Blast Rate

Guides on setting the maximum blast rate for the conveyor.

Setting Blast Rate in Closed Loop Mode

Explains how to set the blast rate in closed-loop mode.

Operator Option Configuration

Presetting the Gate Opening for Operators

Guides on setting a default gate opening for operator selection.

Presetting Material Selection Options

Explains how to preset material selection options for the operator.

Presetting Pre-wet Selection Options

Guides on setting pre-wet selection options for the operator.

Configuring General Operator Options

Details how to configure general operator options and modes.

Resetting the Season Total Data

Explains how to clear the season total data.

High Speed Alarm Setup

Setting the High Speed Alarm Threshold

Guides on configuring the high speed alarm threshold.

Temperature Sensor Configuration

Selecting the Temperature Sensor Type

Explains how to select the type of temperature sensor installed.

Configuring Temperature Compensation

Guides on configuring temperature compensation for application rates.

Error Message Configuration

Understanding Operational Errors

Lists and explains operational error messages and their causes.

Inputs and Outputs Error Explanations

Lists and explains errors related to system inputs and outputs.

Setting Error Message Time Delays

Guides on setting time delays for error message activation.

Configuring System Response to Errors

Explains how to configure the system's response to errors.

Frequently Asked Questions (FAQs)

CS-440RC Controller FAQs

Addresses common questions regarding the CS-440RC controller.

Interpreting Log Data Report Headers

Explains the meaning of headers used in log data reports.

Calculating Spreading Time from Reports

Defines how to calculate spreading time from event reports.

Total Time Meaning in Event Reports

Clarifies the meaning of 'Total Time' in event reporting.

CS-440RC Error Codes and Messages

Lists and explains the CS-440RC error codes and their messages.

Trip Summary Total Distance Units

Explains the unit toggling for Total Distance in Trip Summary.

Checking Conveyor/Spinner/Prewet/Gate Modes

Guides on checking the operational modes of various system components.

Default System Password

States the default password for the system.

Setting Up and Using Simulated Ground Speed

Explains how to set up and use the simulated ground speed feature.

Understanding BLAST Mode Options

Lists and describes the available modes for the BLAST function.

How SOLID REDUCTION Works

Explains the functionality and setup of the SOLID REDUCTION feature.

Explanation of RETURN OIL PREWET

Explains the RETURN OIL PREWET system.

Ground Speed Calibration Methods

Discusses different methods for calibrating the vehicle's ground speed.

Setting Conveyor Valve Min/Max Outputs

Guides on setting up or nulling min/max outputs for conveyor valves.

Setting Spinner Valve Min/Max Outputs

Details setting up or nulling min/max outputs for spinner valves.

Setting Prewet/Liquid Pump Min/Max Outputs

Explains setting up or nulling min/max outputs for prewet/liquid pumps.

Engine RPM for Nulling Procedures

Addresses engine RPM requirements for nulling procedures.

Supported Temperature Sensor Types

Lists the types of temperature sensors supported by the controller.

CS-440RC Digital Input Pinouts

Details the pin assignments for the CS-440RC digital inputs.

Troubleshooting a Blank Display Screen

Provides troubleshooting steps for a blank display screen.

Hydraulic System Troubleshooting

Conveyor Not Starting or Running

Troubleshooting steps for a conveyor that fails to start or run.

Spinner Not Starting or Running

Troubleshooting steps for a spinner that fails to start or run.

Dump Body Not Raising When Loaded

Troubleshooting steps for a dump body that fails to raise.

Troubleshooting Slow Hydraulic Functions

Troubleshooting steps for slow hydraulic functions.

Hydraulic Functions Not Shutting Off

Troubleshooting steps for hydraulic functions that do not shut off.

Hydraulic System Overheating Issues

Troubleshooting steps for a hydraulic system that is overheating.

Milky or Foaming Hydraulic Oil

Troubleshooting steps for hydraulic oil that is milky or foaming.

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