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Brooks ATM 300 User Manual

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Table of Contents

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Brooks ATM 300 Specifications

General IconGeneral
BrandBrooks
ModelATM 300
CategoryRobotics
LanguageEnglish

Summary

Changes

Overview of Changes

Provides a brief description of each change made to the manual.

1 Introduction

Introduction Overview

Provides an overview of the Brooks Automation Atmospheric Single-Arm Robot.

Atmospheric Single-Arm Robot Overview

Describes the robot's compatibility, mechanics, repeatability, and capabilities.

Robot Configurations

Details Top-Mount, Bottom-Mount, WETBOTs, and Dual-Arm robot types.

Robot Accessories and Components

Covers robot accessories, end effectors, and laser scanners.

Robot Systems and Controllers

Describes robot systems including Smart Controller, Wafer Pre-Aligner, and Linear Track.

User Interfaces for Robot Control

Explains interfacing via PC, Teach Pendant, and EQT.

Manual and Safety Information

Information about the manual scope, notes, hazards, and pictograms.

2 Safety

Safety Overview and Guidelines

Introduces safety guidelines and covers regulatory compliance.

Personnel and Equipment Safety

Provides safety considerations, personnel, and equipment guidelines.

Robot Safeguards and Emergency Stops

Details robot safeguards, emergency stop circuits, and EMC/ESD protection.

Hazard Identification Labels

Describes safety labels including laser, high voltage, and pinch point labels.

System Compliance and Interlocks

Covers SEMI S2 systems, safety interlocks, and mechanical hazards.

Electrical and Laser Hazards

Details electrical hazards, lockout/tagout, and laser hazards.

Environmental and Fire Hazards

Addresses gas, chemical, thermal, vacuum, and fire/explosion hazards.

Teach Pendant Safety Operations

Covers Teach Pendant usage, emergency stop, and dead-man switch.

Emergency Response and Material Safety

Matrix for emergency actions and material safety information.

3 Installation

Installation Overview and Site Requirements

Introduces installation, site preparation, space, and environmental needs.

Unpacking and Inspection Procedures

Provides instructions for unpacking and inspecting the robot and controller.

Installation Procedures and Mounting

Details installation steps, tools, materials, and mounting configurations.

Robot Handling and Leveling

Covers moving the robot and leveling procedures.

Connecting Robot, Controller, and Facilities

Explains connections for robot, controller, power, vacuum, and communications.

Teach Pendant and EQT 32 Installation

Instructions for connecting Teach Pendant and installing EQT 32 interface.

Setup and Connection Verification

Verifies connections, vacuum sensor, and performs safety checks.

Alignment and Calibration

Critical procedures for aligning and calibrating the robot system.

4 Subsystems

Subsystems Overview

Reviews the major subsystems of the Brooks Automation Atmospheric Single-Arm Robot.

Smart Controller and Robot Components

Describes the Smart Controller, Wafer Pre-Aligner, and Linear Track subsystems.

User Interfaces and Robot Accessories

Covers user interfaces, end effectors, and laser scanners.

5 Operational Interfaces

Operational Interfaces Overview

Describes robot and controller connections and communication ports.

Power, Electrical, and Ground Connections

Details power, electrical connections, barriers, fuses, and grounds.

Robot Cable Management

Recommendations for managing robot cables to reduce noise and EMI.

6 Operation

Operation Overview and Theory

Introduces robot operation and provides theory of operation.

Robot Axis Movement and Homing

Explains axis travel limits, homing procedures, and servo control.

Teaching Robot Stations

Defines taught positions, offset, and stroke for GET/PUT operations.

Z-Axis Brake and Flipper Operation

Covers setting the Z-axis brake and flipper end effector setup.

Scanner Mapping and Teaching

Describes scanner mapping operations and teaching procedures.

Robot Parameter File and Adjustments

Details robot parameters and how to adjust them using commands.

7 Adjustments and Calibration

Adjustments and Calibration Overview

Provides complete adjustment and calibration directions for the robot.

Robot Alignment Procedures

Covers alignment strategy, process, tools, and required equipment.

Sensor and Component Calibration

Details leveling the robot and adjusting the vacuum sensor.

Flipper Setup and PID Tuning

Guides flipper setup and tuning PID motor parameters.

Home Flag, Index, and Offset Adjustments

Adjusts R-axis home flag, index position, and home offset.

8 Command Reference

Command Reference Overview

Introduces the embedded control software and command options.

Robot Control Software and Macros

Describes software control, EPROMs, NVSRAM files, and macros.

Coordinate and Parameter Files

Details coordinate files for stations and robot parameter files.

Useful Robot Commands and Macros

Lists useful commands and macros for operating the robot.

9 Maintenance

Maintenance Overview and Schedules

Provides maintenance schedules and procedures for preventive maintenance.

Cleaning Procedures

Instructions for cleaning the product using isopropyl alcohol and DI water.

Robot Leadscrew Lubrication

Procedures for lubricating leadscrews with specific greases.

Vacuum Hose Replacement

Instructions for replacing vacuum hoses in the outer arm link.

Robot Belt Integrity Check

Procedure for inspecting the integrity of the robot's belts.

Robot Diagnostics Using EQT

Uses EQT diagnostic mode to diagnose robot and controller problems.

Diagnostic Tests (NVS-Ram, Galil/IO, Encoder)

Details diagnostic tests for NVS-Ram, Galil/IO, and Encoder.

Diagnostic Tests (Limit/Home, Servo, Home Set)

Details diagnostic tests for Limit/Home, Servo, and Home Test & Set.

Diagnostic Tests (Scaling, Vacuum, Scanning)

Details diagnostic tests for scaling, vacuum, and scanning.

Teach Pendant Diagnostics Steps

Guides for running diagnostics using the Teach Pendant.

10 Troubleshooting

Troubleshooting Overview and Start-up

Describes troubleshooting methods and startup issues.

Robot Start-up and Homing Procedures

Troubleshooting guides for robot start-up and homing failures.

Robot Servo and Common Problems

Troubleshooting for servo issues and common robot problems.

Using Teach Pendant and EQT for Troubleshooting

Guidance on using Teach Pendant and EQT 32 for diagnostics.

Checking Robot Status and NVSRAM

Checks robot status using STAT, RNCS, RLS, and GLST commands.

Problem Causes and Suggested Actions

Lists common problems, causes, codes, and corrective actions.

Aftermath Analysis and Support Contact

Procedure for aftermath analysis and contacting technical support.

11 Appendices

Appendices Overview

Provides a single location for specific information related to the robot.

Appendix A: Factory Default Settings

Details internal operation in Operation and Teach modes.

Appendix B: Approved Laser Scanners

Lists specifications for several approved laser scanners.

HAMA Laser Sensor Configurations

Details Hama Laser Sensor series, models, and available options.

12 Drawings

Drawings Overview

Provides wiring schematics for identifying specific parts.

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