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Burnham Revolution - User Manual

Burnham Revolution
100 pages
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8140638R5-9/09
As an ENERGY STAR
®
Partner, Burnham Hydronics has determined that the Revolution Series meets the ENERGY
STAR
®
guidelines for energy efciency established by the United States Environmental Protection Agency (EPA).
Price - $5.00
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Table of Contents

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Burnham Revolution Specifications

General IconGeneral
BrandBurnham
ModelRevolution
CategoryBoiler
LanguageEnglish

Summary

Important Information and Safety

Hazard Definitions

Definitions of DANGER, CAUTION, WARNING, and NOTICE for hazard identification.

I. Pre-Installation

Combustion and Ventilation Air

Guidelines for providing adequate air for combustion and ventilation.

III. Venting; Air Intake Piping

Burnham Vent System Components

Details on vent system components included with the boiler.

Vent Guidelines

General guidelines for vent system installation and configuration.

Separate Horizontal Venting System

Instructions for installing a separate horizontal venting system.

Separate Vertical Venting System

Instructions for installing a separate vertical venting system.

Combination Horizontal Venting System

Instructions for installing a combination horizontal venting system.

Combination Vertical Venting System

Instructions for installing a combination vertical venting system.

Indoor Air Installation

Instructions for installing the boiler using indoor air for combustion.

PVC Air Intake System

Details on using a PVC air intake system with the boiler.

Optional Separate Horizontal Vent;Air Intake Terminal Mounting

Optional mounting for separate horizontal vent/air intake terminals.

IV. Condensate Drains

V. Water Piping and Trim

Preventing Oxygen Contamination

Measures to prevent oxygen contamination in boiler water.

Connecting System Supply and Return

Instructions for connecting system supply and return piping to the boiler.

VI. Gas Piping

Gas Pressure Requirements

Information on required gas pressure for proper boiler operation.

Gas Pipe Sizing

Guidelines and tables for sizing gas piping based on load.

VII. Electrical Wiring and Controls

System Controls and Wiring

Wiring diagrams and instructions for system controls.

VIII. Modular Installation Guidelines

General Guidelines

Basic guidelines for modular boiler system installations.

Module Sizing

Recommendations for sizing boilers in a modular system.

Venting

Requirements and guidelines for venting modular boilers.

Air Intake Piping

Requirements for air intake piping in modular installations.

Water Piping

Details and sizing for water piping in modular systems.

Gas Piping

Guidelines for gas piping in modular boiler installations.

Electrical

Electrical installation requirements for modular systems.

Condensate Piping

Condensate drain requirements for modular boilers.

Modular Boiler Control Systems

Information on control systems for modular boiler setups.

IX. System Start-up and Operation

Operating Instructions

Step-by-step guide for safely operating the boiler.

Adjust Gas Input Rate

Procedure for adjusting the gas input rate for optimal performance.

X. Service and Maintenance Procedures

Low Water Cutoff Service

Instructions for servicing the low water cutoff device.

Boiler Flue Passages

Procedure for inspecting and cleaning boiler flue passages.

Main Burners and Firebox

Maintenance steps for main burners and the firebox.

Water Temperature Sensor Testing

Procedure for testing the water temperature sensor.

Troubleshooting Guide

Boiler Repair Parts

SECTION AND WATER PIPING ASSEMBLY

List of parts for the water piping assembly.

BLOWER OUTLET ORIFICE; VENT CONNECTOR

List of parts for the blower outlet and vent connector.

BASE ENCLOSURE ASSEMBLY

List of parts for the base enclosure assembly.

BURNER ASSEMBLIES

List of parts for burner assemblies.

JACKET PARTS

List of parts for the boiler jacket.

MISCELLANEOUS TRIM AND CONTROLS

List of miscellaneous trim and control components.

MISCELLANEOUS PARTS VENT CARTON

List of miscellaneous parts for vent cartons.

Service Record

Refractory Ceramic Fiber Safety

XII. Low Water Cut Off (LWCO) Installation and Testing

LWCO Testing Procedure

Steps to test the functionality of the Low Water Cut Off device.

Limited Warranty Details

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