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Case CX235C SR User Manual

Case CX235C SR
292 pages
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CX235C SR
Part number 47510024
1
st
edition English
April 2013
Replaces part number 47482493
Crawler Excavator
OPERATOR’S MANUAL
ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

Table of Contents

Questions and Answers:

Case CX235C SR Specifications

General IconGeneral
BrandCase
ModelCX235C SR
CategoryExcavators
LanguageEnglish

Summary

General Information

Safety Rules and Warnings

Explains safety alert symbols, signal words (DANGER, WARNING, CAUTION, NOTICE, NOTE), and their meanings.

Note to the Owner

Emphasizes operator responsibilities, safe use, and adherence to regulations for safe operation.

Product Identification

Shows illustrations of the CX235C SR excavator and its variant with a dozer blade.

Electro-magnetic Interference (EMC)

Provides guidelines for add-on equipment to prevent interference and ensure safety.

Description of Main Components

Details the CX235C SR excavator and lists its key components with a diagram.

Safety Information

Before Using the Machine

Lists precautions like avoiding loose clothing, using protective equipment, and understanding machine limitations.

Preventing Fires or Explosions

Details safety measures for fuel handling, welding, and battery precautions.

Utility Safety

Provides safety precautions for working near buried utility lines and explains utility color codes.

Safety Decals

Explains the importance of legible safety decals and how to maintain or replace them.

Hand Signals

Introduces hand signals for excavator operation and emphasizes understanding them.

Controls and Instruments

Operator's Seat Adjustments

Details the operator's seat and its adjustment features for comfort and operation.

Forward Controls: Hand Control Levers

Explains the function of hand control levers for arm, upperstructure, boom, and bucket operations.

Travel Control Levers and Pedals

Introduces levers and pedals used for machine movement and travel speed selection.

System Display and Function Control Panel

Shows diagrams of the main display and control panel layout and explains indicators.

Monitor Switches

Identifies and explains the function of various monitor switches like travel speed, DPD, and attachment select.

Left-Hand Side Controls

Details controls on the left side: control arm, horn, function cancellation lever, and optional switches.

Heating, Ventilation or Air-Conditioning Control

Introduces the HVAC control panel and its functions: On/Off, Automatic, Temperature, Ventilation.

Right-Hand Side Controls

Details controls on the right side: ignition switch, engine speed selector, and travel alarm.

Operating Instructions

Commisioning the Unit: Cab - Operating

Provides essential checks and safety measures before operating the machine.

Starting the Unit: Anti-Theft Protection

Details the anti-theft system's function and the process for recording an access code.

Starting the Engine

Provides step-by-step instructions for starting the engine, including pre-heating.

Bringing the Machine Up to Operating Temperature

Explains automatic and manual procedures for warming up the engine and hydraulic fluid.

Engine Operation

Details engine operation, checks after reaching operating temperature, and shutdown conditions.

Operating the Machine in Hot or Cold Weather

Provides recommendations for operating the machine in hot and cold weather conditions.

Machine Operation

Gives general operating instructions and warnings about misuse and hazardous conditions.

Stopping the Unit: Stopping the Engine

Details the procedure for stopping the engine normally and in emergencies.

Moving the Unit: Machine Travel

Explains machine travel, warnings about control reversal, and travel alarm.

Handling the Machine

Provides general safety warnings and instructions for handling the machine.

Load Handling

Provides critical safety warnings and instructions for performing load handling operations.

Operating the Backhoe Bucket

Explains the filling and excavating methods for the backhoe bucket.

Quick Coupler (Optional): Quick Tool Installation and Removal

Details the procedure for installing and removing tools using the quick coupler.

Lowering the Attachment in the Event of a Failure

Provides a procedure to lower the attachment if the engine fails.

Auxiliary Hydraulic Circuits

Introduces auxiliary hydraulic circuits for single and dual flow equipment.

Parking the Unit: Parking the Machine

Provides a step-by-step procedure for safely parking the machine.

Transport Operations

Shipping Transport: Transporting the Machine

Provides general attention notes and safety warnings for transporting the machine.

Shipping Transport: Loading onto Trailer

Outlines the steps for loading the machine onto a trailer, including engine idle and speed selection.

Unloading the Machine

Provides steps for safely unloading the machine from a trailer.

Tie Downs for Shipping Procedure

Illustrates and explains methods for securing the machine to a trailer using tie-downs.

Towing the Machine

Provides warnings and instructions for towing the machine, emphasizing alignment and slow movement.

Maintenance

General Information: Basic Instructions

Details essential safety precautions and procedures before performing any maintenance.

Daily Inspections

Lists daily inspection points for general remarks, engine, upperstructure, undercarriage, and attachment.

Fluids, Fuels, and Lubricants

Lists recommended fluids, fuels, and lubricants based on climate and application.

Fuel System

Lists fuel system service specifications and precautions for operations.

Cooling System

Warns about burn hazards and chemicals related to the cooling system and lists service specifications.

Hydraulic Circuit

Lists service specifications and warnings for performing work on the hydraulic circuit.

Air Filter

Covers inspection and service specifications for the air filter.

Swing Reduction Gear

Provides service specifications and level check instructions for the swing reduction gear.

Travel Reduction Gears

Lists service specifications and level check instructions for travel reduction gears.

Tracks

Covers track cleaning, tension checking, and pad screw torque specifications.

Radiator and Coolers

Lists service specifications for checking radiators and oil coolers and cleaning procedures.

Fan and Alternator Drive Belt

Covers checking and adjusting the tension of the fan and alternator drive belt.

Adjustment of Engine Valve Rocker Clearances

Mentions checking engine valve rocker clearances and advises consulting the dealer.

Fuel Tank Filter

Provides service specifications for cleaning the fuel tank filter.

Fire Extinguisher (Not Supplied)

Recommends having a fire extinguisher and outlines monthly, semi-annual, and annual checks.

Protecting Electrical/Electronic Systems During Charging or Welding

Provides safety instructions for protecting electrical systems during charging or welding operations.

Cab Protection (ROPS and FOPS) (Optional)

Details maintenance and checks for cab protection structures (ROPS/FOPS).

Machine Inspection and Cleaning

Outlines procedures for inspecting and cleaning the machine.

Checking the Cylinders for Leaks

Explains how to check cylinders for leaks and provides a table for rod appearance vs. conclusion.

Replacing a Tooth on a Backhoe Bucket

Details the removal and installation procedure for replacing a backhoe bucket tooth.

Replacing a Backhoe Bucket

Outlines the removal and installation procedure for replacing a backhoe bucket.

Checking the Opening of the Quick Coupler Locking Hook (Optional)

Explains the weekly check for the quick coupler locking hook and its audible alarm.

Air Conditioning

Provides warnings and service specifications for the air conditioning system.

Diesel Particulate Diffuser (DPD) Inspection

Advises consulting the dealer for DPD inspection.

Gas Spring Inspection

Provides warnings and instructions regarding gas spring inspection and replacement.

Torque Specifications

Lists torque specifications for various components of the machine.

Fuses

Explains how to access the fuse box and replace fuses, with warnings about using correct amperage.

Batteries

Provides warnings about battery handling, acid, and explosive gas.

Changing a Battery

Provides detailed instructions and warnings for changing a battery, including terminal connection order.

Connecting Booster Batteries

Gives safety warnings and step-by-step instructions for connecting booster batteries.

Bulb Replacement

Explains how to replace bulbs for operator's compartment lighting and attachment working light.

Maintenance Chart

Presents a comprehensive chart of maintenance actions, intervals, and page references.

Storage: Preparing for Storage

Details the procedure for preparing the machine for long-term storage, including cleaning and fluid checks.

Storage: Periodic Checks

Continues storage preparation with monthly checks and running the engine.

Starting Up After Storage

Provides instructions for starting the machine after a period of storage.

Troubleshooting

Fault Code Resolution: Engine Troubleshooting

Diagnoses engine problems and provides solutions for issues like failure to start or unstable engine revolution.

Specifications

General Specification: Engine

Details engine type, displacement, cooling system, and electrical specifications.

General Specification: Working Conditions

Lists operating parameters like speed, power, oil capacity, and fuel tank capacity.

General Specification: Hydraulic System

Provides details on hydraulic system components, pump flow, and pressure ratings.

Control Valve Specifications

Details control valve sections for various machine functions like travel, boom, and swing.

Swing Specifications

Lists specifications for the swing motor, brake, and upperstructure swing speed.

Travel Specifications

Provides specifications for travel motors, reduction gears, and speed settings.

Attachment Specifications

Lists specifications for attachment breakout forces for different arm lengths.

Undercarriage Specifications

Details undercarriage construction, track types, and ground pressure ratings.

Safety Devices

Lists various safety devices integrated into the machine's design.

Operator's Compartment Features

Describes the deluxe operator's seat, controls, and cab features like suspension and monitor display.

Noise Level Specifications

Provides noise level measurements inside and outside the operator's compartment.

Weight Specifications

Lists the weight of the machine with and without a dozer blade, and the counterweight.

Overall Machine Dimensions (without Dozer Blade)

Presents a diagram and table of overall machine dimensions for different arm configurations.

Overall Machine Dimensions (with Dozer Blade)

Provides diagrams and tables for overall machine dimensions when equipped with a dozer blade.

Boom and Arms Specifications

Lists the lengths of the boom and arms, and dimensions for the optional dozer blade.

Quick Coupler (Optional) Dimensions

Provides dimensions needed to fit the quick coupler and its weight.

Working Range Specifications

Shows a diagram of the machine's working range and refers to next page for values.

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