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CDI CD42-T1A User Manual

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1801 North Juniper Avenue
Broken Arrow, Oklahoma 74012 U.S.A.
+1 (918) 258-6068 worldwide
www.pigging.com
support@pigging.com
CD42 T-Series
22 Hz Electromagne c Transmi er
Models CD42-T0, T1A, T1AHP, T1AVHP, T1, T2, T3, T4, & T4VHP
USER GUIDE
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QUICK-START
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CDI CD42-T1A Specifications

General IconGeneral
BrandCDI
ModelCD42-T1A
CategoryTransmitter
LanguageEnglish

Summary

QUICK-START

Prepare Transmitter

Steps to prepare the transmitter, including removing caps and carousels.

Place Transmitter into Service

Procedures for installing the transmitter into metal-bodied pigs.

Foam and Plastic Pigs Installation

Procedures for placing transmitters into foam and plastic pig cavities.

Pre-Service Checklist

Pre-deployment checks to ensure proper transmitter function and integrity.

Troubleshooting Transmitter Issues

Common issues and solutions for transmitter connection and communication problems.

Removing Transmitter from Service

Safe procedures for removing transmitters and preparing them for storage.

OVERVIEW

Transmitter Family Overview

Visual overview of the different CD42-T-Series transmitter models.

Introduction to T-Series Transmitters

An introduction to the CDI T-Series 22 Hz pig-tracking transmitters and their use.

Electromagnetic Pipeline Tracking

Explanation of how CD42-Tx transmitters work and their application in pipelines.

Transmission Patterns

Details on the three available transmission modes: Standard, Skip One, and Constant-On.

Delay ON Feature

Information on factory-programmed delays before transmitter activation.

Pressure Activation

Overview of the optional Pressure Activation Switch (SWX) for transmitters.

GETTING STARTED

CD42-T0 Configuration

Steps to configure the CD42-T0 transmitter, including removing end cap and accessing dip switches.

CD42-T0 Battery Installation

Guide for loading six N-Cell alkaline batteries into the CD42-T0 battery carousel.

CD42-T1 Configuration

Steps to configure the CD42-T1 transmitter, including removing end cap and accessing dip switches.

CD42-T1 Battery Installation

Guide for loading six AA-Cell alkaline batteries into the CD42-T1 battery carousel.

CD42-T2 Configuration

Steps to configure the CD42-T2 transmitter, including removing end cap and accessing dip switches.

CD42-T2 Battery Installation

Guide for loading six C-Cell alkaline batteries into the CD42-T2 battery carousel.

CD42-T1A, T1AHP, T1AVHP Configuration

Procedures for configuring T1A, T1AHP, T1AVHP transmitters, noting shared controls.

CD42-T1A, T1AHP, T1AVHP Battery Installation

Guide for loading six AA-Cell alkaline batteries into the carousel for these models.

CD42-T1A, T1AHP, T1AVHP SWX Kit

Details on retrofitting and configuring SWX kits for T1A, T1AHP, T1AVHP models.

CD42-T3 Configuration

Steps to configure the CD42-T3 transmitter, including removing end cap and accessing dip switch.

CD42-T3 Battery Installation

Guide for installing a single CR-123 Lithium battery into the CD42-T3.

CD42-T4/T4A/T4VHP Configuration

Information on factory-programmed settings for T4 models and battery installation.

CD42-T4 SWX Kit Configuration

Guide to configuring the T4 SWX for pressure activation, covering Latching and Non-Latching modes.

PLACING INTO SERVICE

Metal-bodied Transmitters Installation

Instructions for mounting transmitters onto metal-bodied pigs using flange kits.

Nylon-bodied Transmitters Installation

Procedures for installing transmitters into nylon-bodied pigs using flange kits.

All Models Mounting

General instructions for mounting flanged transmitters to pigs or mounting plates.

Foam and Plastic Pigs Installation

Procedures for placing transmitters into foam and plastic pig cavities.

Pre-Service Checklist

A checklist of essential items and conditions to verify before deploying the transmitter.

Troubleshooting Connection Issues

Guidance on resolving issues related to transmitter connectivity and signal transmission.

Removing Transmitter for Storage

Instructions for safely removing and storing transmitters, including battery removal.

OPTIONAL EQUIPMENT

Transmitter Flange Kits

Details on available flange kits for external mounting of T-series transmitters.

Pressure-Activation (SWX) Switches

Information about SWX switches that activate transmitters based on pipeline pressure.

Battery Types and Ordering

Overview of available battery types (AA, C, N, 123-Cell) and their ordering information.

SPECIFICATIONS

CD42-T0 Specifications

Technical details for the CD42-T0 transmitter, including pipeline diameter, pressure, and battery life.

CD42-T1 Specifications

Technical specifications for the CD42-T1 transmitter, covering dimensions, material, and operating range.

CD42-T2 Specifications

Technical data for the CD42-T2 transmitter, including pipeline dia., pressure, and battery life.

CD42-T1A Specifications

Specifications for the CD42-T1A transmitter, detailing its dimensions, material, and operating conditions.

CD42-T1AHP Specifications

Technical details for the CD42-T1AHP transmitter, including pressure rating and battery life.

CD42-T1AVHP Specifications

Specifications for the CD42-T1AVHP transmitter, covering its material and operational temperature range.

CD42-T3 Specifications

Technical data for the CD42-T3 transmitter, including battery type and dimensions.

CD42-T4/T4VHP Specifications

Specifications for the CD42-T4 and T4VHP transmitters, including battery type and range.

CD42-T4-SWX Specifications

Technical details for the CD42-T4-SWX pressure activation switch, including pressure range and construction.

CD42-T1A-SWX Specifications

Specifications for the CD42-T1A-SWX pressure switch, covering its operational principle and repeatability.

CD42-T1AHP-SWX Specifications

Technical data for the CD42-T1AHP-SWX switch, including proof pressure and burst pressure.

CD42-T1AVHP-SWX Specifications

Specifications for the CD42-T1AVHP-SWX switch, detailing its operating temperature range and construction material.

WARRANTY, CARE, AND SERVICING

Warranty Details

Information on the product warranty, coverage, and exclusions provided by CDI.

Making a Warranty Claim

Procedures for initiating and processing a warranty repair or replacement claim.

Care and Maintenance Guidelines

Guidelines for the proper care and maintenance of CDI equipment.

Service and Repairs Information

Details on out-of-warranty repair costs, procedures, and required documentation.