EasyManua.ls Logo

Chromalox 2104 User Manual

Chromalox 2104
112 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2104
Chromalox
®
Temperature Controller
Technical Manual
0037-75276
Issue Date
May 1996
C

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Chromalox 2104 and is the answer not in the manual?

Chromalox 2104 Specifications

General IconGeneral
InputThermocouple or RTD
OutputRelay, SSR Driver, or Analog Voltage/Current
Control ModeOn/Off, PID
DisplayLED
Power Supply24V AC/DC, 120V AC, 240V AC
Dimensions48mm x 48mm x 78mm
Input Voltage24V AC/DC, 120V AC, 240V AC
Temperature RangeDepends on sensor type
Sensor TypeThermocouple (J, K, T, etc.), RTD (PT100, PT1000)

Summary

Getting Started

Model Identification

Details how to identify the controller model number before installation.

Installation

Inspection and Unpacking

Instructions for inspecting the controller upon receipt and proper unpacking procedures.

Switch Settings

Details on locating and configuring the seven hardware switches on the controller's bottom.

Sensor Selection Switches

Guides for setting dip switches for correct sensor type selection and input programming.

Mounting

Instructions for panel cutout dimensions and physically installing the controller unit.

Wiring Instructions

Best practices for system wiring, noise separation, and general connection guidelines.

Sensor Input Wiring

Notes on proper wiring for thermocouples and RTDs, including shielding and grounding.

Thermocouple Inputs

Details on thermocouple types, ANSI color coding, and polarity observations.

3-Wire RTD Inputs

Guidance for connecting 3-wire RTDs, emphasizing leadwire compensation for accuracy.

2-Wire RTD Inputs

Instructions for using 2-wire RTD inputs, including leadwire resistance compensation.

Current/Voltage Inputs

Wiring diagrams and instructions for current and voltage input configurations.

Digital Input Connections

Details on connecting external switches or pushbuttons for various controller functions.

Output Wiring

Overview of output configurations: single output control or heat/cool control.

Solid State Relay Drive Connections

Wiring instructions for connecting solid-state relays for output control.

Current/Voltage Output

Configuration for 4-20mA or 1-5 Vdc analog outputs, including jumper settings.

Instrument Power Wiring

Connection details for 100-240 Vac and 12-24 Vac/Vdc instrument power.

Alarm/Events Outputs #3 & #4

Wiring diagrams for alarm/event relay outputs #3 and #4.

Alarm/Event Output #5

Wiring diagram for the Form C Relay output of Alarm/Event Output #5.

Operation

Pushbuttons and Indications

Overview of front panel pushbuttons and display functions for process monitoring.

Normal Display Mode

Explains the default mode showing Process Value and Setpoint; how to change setpoint.

Front Panel Identification

Identifies all front panel controls, LEDs, and display elements for the controller.

AUX Pushbutton Functions

Details the programmable functions assignable to the AUX pushbutton.

PAGE/MENU Setup

Explains the controller's menu structure for parameter configuration and calibration.

Security Levels

Defines four security levels (A-D) controlling access to controller parameters.

Entering the Security Code

Procedure for entering security codes on the Control PAGE to access different security levels.

Security Codes

Lists security codes for each level and specifies which menus can be viewed/adjusted.

Control Operation

Details on single output and heat/cool PID control modes, including Fuzzy Logic.

Self-Tuning

Explains PID auto-tuning for optimizing control loop performance.

Heat/Cool Self-Tuning

Details self-tuning procedures for heat/cool control applications.

Fuzzy Logic Overshoot Protection

How Fuzzy Logic minimizes overshoot in PID control for improved stability.

Ramp to Setpoint

Feature allowing setpoint to ramp to final value at powerup or during operation.

Manual Operation

Enables manual control of the controller output from the front panel keyboard.

Controller Setup Pages

Display Page

Provides status information only; no settings can be changed on this page.

Control Page

Contains parameters for security, self-tune, PID settings, and controller type.

Cooling Medium

Sets the cooling medium type (Air, Oil, Water) or uses PID2 for cooling.

Remote Setpoint Enable

Enables or disables the remote setpoint feature.

Event/Digital Input Function

Configures the function of the digital input or AUX pushbutton.

Auxiliary Pushbutton Function

Assigns specific functions to the AUX pushbutton for user control.

Analog Output Assignment

Selects the process parameter to be transmitted via analog output.

Ramp/Soak

Enables or disables the Ramp/Soak program functionality.

User Selected Security Code

Allows users to set custom security codes for access levels.

Input Page

Settings for sensor type, display units, setpoint limits, and calibration.

Custom Scaling Page

Configures decimal points and scaling for analog input and output signals.

Output #1 Page

Parameters for Output #1 cycle time, limit, and heat offset.

Output #2 Page

Parameters for Output #2 cycle time, limit, and heat offset.

Ramp/Soak Operation

Event Outputs

Configuration of outputs #3, #4, #5 to act as timed events during ramp/soak intervals.

Looping Intervals

Enables repeating program intervals up to 9999 times for complex profiles.

Guaranteed Soak

Ensures soak time starts only when setpoint is reached or within differential band.

Ramp/Soak Page

Setup for time units, standby setpoint, interval timing, and loop configuration.

Control Operation

How to start, hold, and stop the Ramp/Soak program using front panel controls.

Alarms

Alarm Types

Defines available alarm conditions: High, Low, Deviation, and Control Loop Protection.

Alarm Inhibit

Prevents false alarms during initial power-up by delaying alarm activation.

Alarm Relay Action

Configures relay action: normally energized/de-energized, latching/non-latching.

Alarm Operation

How to reset alarms using the RESET button or a digital input.

Output #3 Page

Parameters for Alarm #3: type, setpoints, dead band, and inhibit.

Output #4 Page

Parameters for Alarm #4: type, setpoints, dead band, and inhibit.

Output #5 Page

Parameters for Alarm #5: type, setpoints, dead band, and inhibit.

Control Loop Protection Alarm (CLP)

Monitors loop failures (sensor, output, load) and triggers alarms.

Digital Input and AUX Function

Digital Input

Using terminals 1 & 2 for remote switches to control functions like PID, Setpoint, or Ramp/Soak.

AUX Pushbutton

Assigning functions to the front panel AUX button for controller operation.

Digital Input Functions

Details on functions like PID2 Enable, Auxiliary Setpoint, Remote Setpoint, and Output Disable.

AUX Key Functions

Details functions like PID2, Auxiliary Setpoint, Remote Setpoint, and Output Disable for the AUX key.

Remote Setpoint & Analog Output Option

Remote Setpoint

Allows external control of setpoint via 4-20mA or 1-5 Vdc signals.

Custom Scaling Page

Scaling analog input/output signals and remote setpoint values.

Remote Setpoint Wiring

Wiring diagrams for 2-wire 4-20mA and 1-5 Vdc transmitters.

Analog Output Option

Transmits Process Variable, Setpoint, or Output Commands via analog signal.

To Scale the Output Signal

Scaling the analog output signal for transmission to recorders or computers.

Digital Communications

ChromaSoft™

Optional PC software for multidrop digital communication with controllers.

Hardware Setup

Instructions for RS232 and RS422/RS485 hardware configuration and wiring.

Digital Communications Wiring

Wiring connections for digital communications using shielded serial interface cable.

Digital Communications Programming and Setup

Configuration of mode selection, baud rate, and address for digital communication.

Calibration

When is Calibration Required?

Guidelines on when to recalibrate the controller, typically for periodic checks.

Important Calibration Notes

Key considerations and precautions before performing calibration procedures.

Sensor Input Calibration

Procedure for calibrating sensor inputs using a simulator and the Input Page menus.

Remote Setpoint Input Calibration

Calibrating remote setpoint inputs using a 4-20mA or 1-5 Vdc simulator.

Analog Output Option Calibration

Calibrating analog output signals using appropriate current or voltage meters.

Factory Calibration Recovery

Restores controller to factory calibration settings; used as a starting point for recalibration.

Display Calibration Offset

Adjusting the display/calibration offset to match other instruments or system temperatures.

Specifications

Control Modes

Lists available automatic control modes: On/Off, Proportional, PID, and Heat/Cool.

Control Adjustments

Specifications for setpoint, deadband, proportional band, reset, and output limits.

Heat/Cool Adjustments

Specifications for output offsets and cooling medium selection.

Alarm Adjustments

Specifications for alarm setpoints, types, relay action, deadband, and inhibit.

Control/Alarm Outputs

Details specifications for relay, SSR drive, triac, current/voltage, and optional output #5.

Sensor Input

Specifications for sensor input types and update rate.

Input Specifications

Technical specs for various input types: Thermocouple, RTD, current, and voltage.

Ramp/Soak Programming

Specifications for intervals, loops, event outputs, and guaranteed soak.

Digital Input

Specifications for digital input functionality and closure type.

Analog Output Option

Details on assignable functions, output signal, range, and accuracy for analog output.

Digital Communications (Optional)

Specifications for RS-232, RS-422/485, baud rates, protocols, and instrument power.

Dimensions

Physical dimensions of the controller, including panel cutout and projection.

Noise Rejection

Specifications for common mode noise, series mode noise, and RFI susceptibility.

Sensor Leadwire Effect

Details effects of leadwire length and type on sensor readings for thermocouples and RTDs.

Troubleshooting

Troubleshooting Guide

Solutions for common problems like no display, open sensor, or process not heating.

Warranty & Return

Warranty

Chromalox's warranty terms, coverage, and claim procedures.

Limitations

Details limitations on warranty coverage and buyer's exclusive remedies.

Returns

Procedure for returning defective parts or products, including obtaining an RA number.

PAGE/MENU Tables

Security Levels

Summary of security levels, codes, and view/adjust permissions.

Security Codes

Table listing security codes for each level and associated view/adjust access.

Control Page

Detailed parameters for security lock, setpoints, self-tune, PID, and manual reset.

Ramp/Soak Page

Setup for time units, standby setpoint, interval timing, and loop configuration.

Input Page

Settings for sensor type, display units, setpoint limits, and calibration.

Custom Scaling Page

Configures decimal points and scaling for analog input and output signals.

Output #1 Page

Parameters for Output #1 cycle time, limit, and heat offset.

Output #2 Page

Parameters for Output #2 cycle time, limit, and heat offset.

Output #3 Page

Parameters for Alarm #3: type, setpoints, dead band, and inhibit.

Output #4 Page

Parameters for Alarm #4: type, setpoints, dead band, and inhibit.

Output #5 Page

Parameters for Alarm #5: type, setpoints, dead band, and inhibit.

Digital Communications Page: DIG PAGE

Configuration of mode selection, baud rate, and address for digital communication.

Display Page

Provides status information only; no settings can be changed on this page.

Related product manuals