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SYNERGIE
CITROEN SYNERGIE User Manual
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CLUTCH
GEARBOX
DRIVESHAFTS
166
XU
57
1
0
JP
JB
JP4
J4R
All T
ypes
XM Saloon
1.6i
1.8i
1.8i
16V
2.0i
16V
CLUTCH
SPECIFICA
TIONS
Engine type
BFZ
LFX
LFY
RFV
Gearbox type
BE3/5
ME/5
Make
LUK
V
ALEO
LUK
V
ALEO
LUK
V
ALEO
Mechanism/T
ype
200 P
4100
200 CP
4250
200
P
4100
200
CP
4250
200 P
4100
215
DT5250
Clutch disc
200
200 B
(D73)
200
200 B
(D73)
200
215 F
(D93)
33 AX
33 AX
22
BX
Ext./Int. lining
Ø
200/134
200/137
200/134
200/137
200/134
215/147
Disc lining
type
F
408
F 808
ALL
TYPES
172
174
Table of Contents
Table of Contents
4
Index
4
Capacities XM
7
General Information
8
Identification of Vehicles - XANTIA, All Types
8
Identification of Vehicles - XM, All Types
16
Identification of Vehicles - XM Diesel
18
Identification of Vehicles - Synergie, All Types
21
Capacities - All Types
23
Capacities (in Litres ) - XANTIA, All Types
24
Capacities (in Litres) - XM, All Types
26
Capacities (in Litres) - Synergie, All Types
27
Lubricants - Total Recommended Oils (All Types)
28
Lubricants
41
Engine Oil Consumption - All Types
42
Engine
43
Engine Specifications - All Types
43
Specifications
45
Compression Ratio - Diesel Engines (All Types)
46
Special Features: Tightening Torques (M.dan) - Xantia - XM
47
Special Features: Tightening Torques (M.dan) - Synergie
48
Special Features: Tightening Torques (M.dan) - Xantia - XM (Cont.)
49
Special Features: Tightening Torques (M.dan) - Xantia - XM - V6
50
Special Features: Tightening Torques (M.dan) - Diesel - All Types
57
Cylinder Head: Xantia - XM
58
Cylinder Head - Synergie
60
Cylinder Head: Xantia - XM (Cont.)
62
Cylinder Head - Xantia
64
Cylinder Head - XM
65
Cylinder Head: Xantia - Synergie
66
Cylinder Head: Xantia - XM - Synergie
67
Cylinder Head: XM
68
Belt Tension/Seem Units Correspondence Table: All Types
69
Auxiliary Equipment Drive Belt: All Types
70
Auxiliary Equipment Drive Belt: Xantia - XM
71
Auxiliary Equipment Drive Belt: Synergie
74
Auxiliary Equipment Drive Belt: Xantia - XM (Cont.)
75
Auxiliary Equipment Drive Belt: Xantia
77
Auxiliary Equipment Drive Belt: XM
78
Auxiliary Equipment Drive Belt: Xantia - Synergie
79
Auxiliary Equipment Drive Belt: XM (Engine THY with Air Conditioning)
83
Balance Shaft Belt: XM (Engine - THY)
86
Balance Shaft Belt: DK5 - All Types (Engine - THY)
88
Water Pump Belt: XM (Engine - THY)
89
Checking and Setting the Valve Timing - All Types
90
Checking and Setting the Valve Timing (Engine: BFZ - LFX - RGX)
92
Checking the Tension
93
Checking and Setting the Valve Timing (Engine: LFY - RFV #11/97)
94
Setting the Valve Timing
95
Preparation
95
Refitting the Timing Belt
95
Pre-Tensioning the Timing Belt
96
Tensioning the Timing Belt
97
Setting the Valve Timing (Cont)
98
Checking the Belt Tension
98
Tools/Checking the Setting
99
Setting the Valve Timing/Refit
100
Pretensioning the Timing Belt
101
To Tension the Timing Belt
102
Checking and Setting the Valve Timing
102
Checking and Setting the Valve Timing (Engine: RFN)
104
Checking the Valve Timing (RFN)
104
Remove (RFN)
105
Refit (RFN)
106
Timing/Adjusting Belt Tension (RFN)
106
Checks (RFN)
107
Refit (Cont.) (RFN)
107
Repositioning the Flange (RFN)
108
Checking and Setting the Valve Timing (Engine: XFZ)
109
Tools/Checks (XFZ)
109
Setting the Valve Timing (XFZ)
110
Refitting the Belt (XFZ)
111
Checking and Setting the Valve Timing (Engines: DHX)
114
Checking and Setting the Valve Timing (Engine: RHY - RHZ)
115
Tools/Checking the Setting of the Valve Timing (RHY - RHZ)
115
Setting the Valve Timing(RHY - RHZ)
116
Checking and Setting the Valve Timing (Engine: P8C)
120
Checking and Setting the Valvet Timing (Engine: THY)
122
Special Features of the Timing - Xantia (Camshaft Hub Marking #11/97)
125
Special Features of the Timing - Xantia - XM (Camshaft Hub Marking #11/97)
126
Valve Clearance Setting - All Types
128
Checking the Oil Pressure - All Types
129
Engine Oil Pressure Switch - All Types
130
Oil Filters - All Types
132
Filling and Bleeding the Cooling Circuit - All Types
133
Injection
134
Idling - Anti-Pollution: Xantia - XM - Synergie
134
Petrol Injection - Xantia
135
Petrol Injection: XM - Synergie
136
Anti-Pollution Technical Checks (France) - All Types
137
Emission Standards - All Types
138
Emission Standards
144
Safety Requirements: Petrol/Lpg DUAL FUEL System
145
Safety Requirements: Petrol/Lpg DUAL FUEL System - All Types
146
Specifications: Petrol/Lpg DUAL FUEL System - All Types
147
Prohibited Operations: HDI Direct Injection System: Xantia - Synergie
150
Safety Requirements: HDI Direct Injection System: Xantia - Synergie
152
Checks: Low Pressure Fuel Supply Circuit (Xantia - Synergie)
154
Checks: Air Supply Circuit (Xantia - Synergie)
156
Checks: Turbo Pressure (Xantia - Synergie)
157
Checks: Turbo Pressure (Xantia)
158
Checks: Exhaust Cases Recycling Circuit (Xantia - Synergie)
159
Specifications of the Delphi Diesel Injection Pump - All Types
160
All Types
161
Setting the Delphi Electronic Injection Pump - XM
162
Fitting Delphi Diesel Injectors - XM
163
Specifications of the Bosch Injection Pump - All Types
164
Setting the Bosch Mechanical Injection Pump - Xantia
166
Adjusting the Bosch Mechanical Injection Pump Controls - Xantia
168
Fitting Bosch Injectors: Xantia - Synergie
169
Fitting Bosch Injectors: XM
170
Sparking Plugs - All Types
171
Clutch, Gearbox, Driveshafts
172
Speedometer - All Types
172
Clutch Specifications - All Types
173
Clutch: Checks and Adjustments (Xantia - Synergie)
176
Clutch: Checks and Adjustments (Xantia - XM - Synergie)
177
Gearbox and Tyre Specifications - Xantia
184
Gearbox and Tyre Specifications - XM
185
Gearbox and Tyre Specifications - Synergie
186
BE3/5 Gearbox - Xantia - XM
187
BE3/5 Gearbox Controls - Xantia - XM
188
BE3/5 Gearbox - Synergie
190
BE3/5 Gearbox Specifications - Synergie
191
BE4/5 Gearbox - Synergie
192
BE4/5 Gearbox Controls - Synergie
193
BE4/5 Gearbox Checks and Adjustments - Synergie
194
ME/5 Gearbox - XM
196
ME/5 Gearbox Controls - XM
197
ML/5 Gearbox - Xantia - XM - Synergie
198
ML/5 Gearbox Controls - Xantia - Synergie
200
MG/5 Gearbox - XM
201
MG/5 Gearbox Controls - XM
202
4 HP 18 Automatic Gearbox - Xantia - XM
203
4 HP 18 Automatic Gearbox Controls - Xantia - XM
204
Checks and Adjustments of 4 HP 18 Automatic Gearbox Controls - Xantia - XM
205
Recommendations and Precautions: al 4 and 4 HP 20 Automatic Gearboxes (Xantia - XM - Synergie)
206
Recommendations and Precautions: al 4 Automatic Gearbox (Xantia - XM - Synergie)
207
Recommendations and Precautions: 4 HP 20 Automatic Gearbox (Xantia - XM)
209
Recommendations and Precautions: al 4 and 4 HP 20 Automatic Gearboxes (Xantia - XM)
211
Recommendations and Precautions: 4 HP 20 Automatic Gearbox (Xantia - XM) (Cont.)
212
Recommendations and Precautions: al 4 Automatic Gearbox (Xantia - XM - Synergie) (Cont.)
213
Recommendations and Precautions: Al4 Automatic Gearbox (Synergie)
215
Recommendations and Precautions: 4HP20 Automatic Gearbox (Xantia - XM) (Cont.)
216
AL 4 Automatic Gearbox - Xantia - XM - Synergie
217
4 HP 20 Automatic Gearbox - Xantia - XM
218
Gearbox Controls - 4 HP 20 Automatic Gearbox (Xantia - XM)
219
Gearbox Controls - al 4 and 4 HP 20 Automatic Gearboxes (Xantia - XM)
220
Transmission - Gearbox - All Types
221
Axles, Suspension, Steering
222
Axle Geometry - Xantia
222
Front Axle - Xantia
225
Rear Axle - Xantia
226
Suspension - Xantia
229
Steering - Xantia
230
Axle Geometry - XM
231
Axle Geometry
232
Front Axle - XM
233
Rear Axle - XM
234
Suspension - XM
235
Steering - XM
237
Axle Geometry - Synergie
238
Front Axle - Synergie
239
Rear Axle - Synergie
241
Suspension - Synergie
242
Steering - Synergie
243
Brakes
244
Brake Specifications - Xantia
244
Brakes - Xantia
246
Handbrake - Xantia
247
Bleeding the Brakes - Xantia
249
Brake Specifications - XM
250
Handbrake - XM
251
Parking Brake
251
Bleeding the Brakes - XM
252
Brake Specifications - Synergie
253
Brakes - Synergie
254
Handbrake - Synergie
256
De-Pressurising the Suspension Circuits - All Types
257
Filling and Bleeding the Suspension Circuits
267
Hydrauic System
268
Pneumatic Units - Dampers - Xantia
268
Pneumatic Units - Dampers - XM
273
Pneumatic Units - Dampers: XM - All Types
275
Pneumatic Units - Dampers - XM (Cont.)
276
Electrical System
277
Starter Motors - Xantia
277
Starter Motors - XM
278
Starter Motors - Synergie
279
Alternators - All Types
280
Charging Circuit - Alternator with Mono-Function Regulator (All Types)
287
Pre-Heating and Starting Systems - All Types
288
Air Conditioning
289
Air Conditioning R 134 a (HFC) - All Types
289
Special Features: Air Conditioning System (R 134.A) (All Types)
290
Special Features: Air Conditioning System (R 134.A) (Xantia)
294
Special Features: Refrigeration Circuit (R 134.A) (Xantia)
295
Checking the Efficiency of the Air Conditioning System - All Types
296
Checking Temperatures
296
Checking Pressures
298
Air Conditioning System R134A Diagram (Xantia All Types Except V6 - XUD)
300
Air Conditioning System R134A Diagram (Xantia V6)
301
Air Conditioning System R134A Diagram (Xantia All Types Except HUD)
302
Air Conditioning System R134A Diagram (Xantia - HUD)
303
Air Conditioning System R134A Diagram (XM - All Types Except V6 - 2.5 TD)
305
Air Conditioning System R134A Diagram (XM - V6)
306
Air Conditioning System R134A Diagram (XM - 2.5 TD)
307
Air Conditioning System R134A Diagram (XM - All Types)
308
Air Conditioning System R134A Diagram (Synergie - XU - EW10)
309
Air Conditioning System R134A Diagram (Synergie - DW10)
310
4
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CITROEN SYNERGIE Specifications
General
Brand
CITROEN
Model
SYNERGIE
Category
Automobile
Language
English
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