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CLIVET WSAT-YSC4 - User Manual

CLIVET WSAT-YSC4
76 pages
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R32
M0T400002-01 09/21
MANUAL
FOR INSTALLATION,
USE AND MAINTENANCE
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CLIVET WSAT-YSC4 Specifications

General IconGeneral
EER3.2
EER ClassA
RefrigerantR410A
Compressor TypeScroll
Power Supply400V/3Ph/50Hz

Summary

Safety Considerations

Pay Particular Attention To

Warnings, prohibitions, and dangers indicating important operations or information.

Outdoor Installation

Guidelines for the positioning, hydraulic, refrigerating, and electrical systems of the unit.

Modification

Consequences of unit modifications on warranty and manufacturer responsibility.

Breakdown;Malfunction

Immediate actions and contact procedures for unit breakdown or malfunction.

User Training

Key training points for users regarding unit operation and troubleshooting.

Indications for the User

Instructions for users on manual storage, data recording, and breakdown reporting.

Unit Identification

Details on identifying unit features via the serial number and matriculation plate.

Assistance Request

Instructions on how to record and use serial number data for assistance requests.

Before Installation

Reception

Procedure for checking the unit upon delivery for damage or anomalies.

Storage

Guidelines for proper storage conditions, including temperature and humidity limits.

Removal of Packaging

Instructions for careful removal of packaging and its disposal.

Handling

Safety procedures and equipment requirements for handling the unit.

Lifting

Steps and considerations for safely lifting and moving the unit.

Selecting the Installation Site

Positioning

Factors to consider for unit positioning, including regulations and accessibility.

Functional Spaces

Purpose of functional spaces for unit operation, maintenance, and safety.

Installation Standards

Key standards for unit installation, including leveling and protection.

Avoid Therefore:

List of factors to avoid for optimal airflow and unit performance.

Functional Spaces Safety Zone

Definition of the safety zone around the unit and related restrictions.

Water Connections

Hydraulic System

Design and manufacturing requirements for hydraulic pipes to minimize pressure drops.

Water Quality

Factors affecting water quality and the need for water treatment.

Cleanliness

Procedure for cleaning the system before connecting water to the unit.

New Systems

Washing and filling procedures for new hydraulic installations.

Existing Systems

Rinsing and filling procedures for existing hydraulic systems.

Risk of Freeze

Risks associated with freezing temperatures and preventative measures.

Anti-freeze Solutions

Considerations for using anti-freeze solutions and their impact on pressure drop.

Water Filter

Installation and maintenance requirements for the water filter.

Water Flow-Rate

Requirements for design water flow-rate and system capacity adjustments.

Minimum System Water Content

Importance of minimum system water volumes for proper unit functioning.

Flow Switch

Function and installation of the flow switch to ensure unit shutdown.

Non-Return Valve

Provision for non-return valves in parallel unit configurations.

Operations Sequence

Step-by-step procedure for starting the unit pump and system preparation.

Partial Energy Recovery

Configuration for producing hot water free-of-charge using condensation heat.

Electrical Connections

Electrical Data

Information on electrical data found on the serial number label.

Connections

Steps and checks for making electrical connections to the unit.

Power Supply Network Requirements

Specifications for the power supply network, including voltage and phase balance.

Signals; Data Lines

Guidelines for laying out signals and data lines to avoid interference.

Power Input

Diagrams illustrating power input connections and mounting.

Remote ON-OFF

Instructions for using the remote ON-OFF function and avoiding short cycles.

Connections Performed by Customer

Diagrams and labels for customer-performed electrical connections.

Power Supply Cables Section

Tables detailing cable cross-sections for Premium and Excellence configurations.

Computer Connection

Step-by-step guide to configure a PC for unit connection via LAN.

Remote Control Option

Information on remote control options, including KNX bus and power supply units.

Modbus RS485 Option

Details on Modbus RS485 option, including LED indicators and cable requirements.

LonWorks - Option

Information on LonWorks option, including cable types and specifications.

BACnet IP - Option

Details on BACnet IP option, including Ethernet connection and LED indicators.

Ecoshare Option

Control of network units, coordination, and rotation of operating priorities.

Type A Configuration

Configuration details for Type A Ecoshare units and master-slave control.

Type B Configuration

Configuration details for Type B Ecoshare units and master-slave control.

Type C Configuration

Configuration details for Type C Ecoshare units and master-slave control.

Ecoshare Parameters

List of Ecoshare parameters with short descriptions and their functions.

Start-Up

General

General guidelines for unit start-up, including technician qualifications and checks.

Warning

Critical safety warnings regarding power-off wait times and checking for residual stresses.

Preliminary Checks

Essential checklist for preliminary checks before unit power supply ON.

Start-Up Sequence

Core operational steps to perform after powering the unit ON, including leak test.

Cooling Circuit

Checks for the cooling circuit, including oil stains, pressure, and shut-off valves.

Hydraulic Circuit

Checks for the hydraulic circuit, including washing, filling, and shut-off valves.

Electric Circuit

Checks for the electric circuit, including earthing, conductor tightening, and phase balance.

Compressor Casing Resistances

Procedure for compressor casing resistances and start-up conditions.

Voltage

Startup checks for air/water temperatures, voltage, and electrical loads during operation.

Options

Overview of unit options accessible via password, with parameter descriptions.

Demand Limit

Procedure for limiting electric power absorption using external signals.

Climatic Text

Procedure for setting temperature setpoints based on climatic curves and water reset.

Water Reset

Procedure for adjusting setpoints based on climatic curves and water reset.

Reduced Load Operation

Risks and consequences of prolonged operation with reduced loads and frequent compressor stops.

Start-Up Report

Data to collect for detecting objective operational conditions and unit performance over time.

Directive 2014;68 EU PED

Regulations for installers, users, and maintenance operators regarding PED directive.

Control

LED

Description of LED indicators for INFO, ALARM, and CANCEL functions.

Display

Explanation of display variables and their descriptions.

Keys

Description of symbols for navigation and confirmation on the control panel.

Change Unit State

Procedure for changing the unit state (ON, OFF, ECO, Pump On).

Modify Setpoint

Procedure for modifying the unit's setpoint values.

Display the Status

Procedure to display the unit's machine state and general circuit information.

Scheduler

Procedure for setting up to 6 events for each weekday.

Enable Scheduler

Steps to enable the scheduler function via password and unit parameters.

Keyboard Settings

Procedure for accessing and modifying keyboard settings.

Alarms

Procedure for identifying, removing, and resetting alarms.

General List of Alarms

Explanation of alarm codes and their types (automatic/manual reset).

Alarm List - 1

List of alarm IDs and their descriptions for system faults and communication errors.

Alarm List - 2

List of alarm IDs and their descriptions for pump faults, sensors, and expansion valves.

Alarm List - 3

List of alarm IDs and their descriptions for inverter, compressor, and pressure-related faults.

Alarm List - 4

List of alarm IDs and their descriptions for pressure, defrosting, and flow rate issues.

Safety Warnings for Operations on Units Containing R32

Area Checks

Safety checks to minimize combustion risk when working with flammable refrigerants.

Work Procedures

Controlled procedures to reduce risks associated with flammable gases or vapors.

General Work Area

Instructions for personnel and monitoring of work areas for flammable materials.

Check the Presence of Refrigerant

Monitoring the area with a refrigerant detector to ensure safety.

Presence of the Fire Extinguisher

Requirement to keep fire fighting equipment readily available.

No Ignition Source

Prohibition of ignition sources during operations involving flammable refrigerants.

Ventilated Area

Requirement to work in ventilated areas and maintain ventilation during operations.

Cooling Equipment Checks

Guidelines for replacing components and following maintenance instructions.

Electrical Device Checks

Safety checks and component inspection for electrical component maintenance.

Repairing Sealed Components

Precautions for repairing sealed components, including disconnection and seal integrity.

Leak Detection Fluids

Suitability of leak detection fluids and precautions regarding chlorine detergents.

Removal and Evacuation

Procedure for removing refrigerant and flushing the cooling circuit with inert gas.

Charging Operations

Requirements for refrigerant charging operations, including equipment and testing.

Dismantling

Procedures and recommendations for safe recovery of refrigerants during dismantling.

Labelling

Requirements for labelling equipment after dismantling and refrigerant removal.

Recovery

Good practices for safe refrigerant recovery and transfer into suitable tanks.

Transport, Mark and Storage

Compliance with regulations for transport, marking, and storage of equipment with refrigerants.

Maintenance

Safety

Safety regulations and protective devices to be used during maintenance operations.

General

Purpose of maintenance and requirements for authorized personnel.

WARNING

Critical safety warnings regarding electrical safety checks before and after maintenance.

Frequency of Interventions

Guidelines for the frequency of maintenance inspections based on usage.

Unit Booklet

Instructions for maintaining a unit schedule to track interventions and facilitate troubleshooting.

Standby Mode

Procedure for placing the unit in standby mode for long periods of inactivity.

System Drain

Procedure for draining the system, including precautions and washing steps.

Compressor Casing Heater

Checks for compressor casing heater closure and operation.

Water Side Heat Exchanger

Procedure for cleaning the water side heat exchanger to ensure optimal thermal exchange.

Water Filter

Check for impurities preventing correct water passage through the filter.

Flow Switch

Operations and incrustation removal for the flow switch.

Circulation Pumps

Checks for circulation pumps, including leaks, bearing status, and terminal covers.

Insulations

Check and renewal of insulation condition and seals.

Safety Valve

Conditions for replacing the pressure relief valve.

Air Coil

Procedure for cleaning the air coil to ensure maximum thermal exchange.

Cleaning Procedure

Step-by-step guide for cleaning heat exchanger coils.

Electric Fans

Checks for electric fans, protection grids, bearings, and terminal covers.

Refrigerant Leak Detector

Maintenance and calibration requirements for refrigerant leak detectors.

Antivibration Mounts

Anti-vibration Mount Support

Details and part codes for anti-vibration mount supports.

Anti-seismic Spring Antivibration Mounts

Details and part codes for anti-seismic spring antivibration mounts.

Decommissioning

Disconnection

Procedure and warnings before disconnecting the unit and recovering refrigerant.

WEEE INFORMATION

Information on Waste Electrical and Electronic Equipment disposal regulations.

Residual Risks

General

Common situations that cannot be controlled by the manufacturer and pose risks.

Danger Zone

Definition of the danger zone where only authorized operators may work.

Handling

Risks associated with improper handling operations and compliance with regulations.

Installation

Risks of incorrect installation, including leaks, shocks, and poor operation.

General Risks

Anomalies like burning smells, smoke, or component contact that indicate potential hazards.

Electric Parts

Risks of electric shocks, intoxication, damage, or fires due to incorrect electrical connections.

Moving Parts

Risks of injuries from contact with moving parts like transmissions or fans.

Refrigerant

Risks associated with refrigerant expulsion, contact with heat sources, and welding operations.

Hydraulic Parts

Risks related to defects in tubing or attachments causing leaks or water projection.

General Technical Data

Performance - Excellence

Technical data tables for Excellence units, including cooling capacity and power input.

Standard Acoustic Configuration (ST); Compressor Soundproofing (SC)

Sound data for standard and soundproofed configurations of Excellence units.

Super-Silenced Acoustic Configuration (EN)

Sound data for super-silenced EN configurations of Excellence units.

Performance - Premium

Technical data tables for Premium units, including cooling capacity and power input.

Standard Acoustic Configuration (ST); Compressor Soundproofing (SC)

Sound data for standard and soundproofed configurations of Premium units.

Construction

Excellence

Construction details for Excellence units, including compressor and exchanger specifications.

Premium

Construction details for Premium units, including compressor and exchanger specifications.

Sound Levels - Excellence

Standard Acoustic Configuration (ST)

Sound power and pressure levels for Excellence ST units across octave bands.

Acoustic Configuration with Compressor Soundproofing (SC)

Sound levels for Excellence SC units with compressor soundproofing.

Super-Silenced Acoustic Configuration (EN)

Sound levels for Excellence EN units in super-silenced configuration.

Sound Levels - Premium

Standard Acoustic Configuration (ST)

Sound power and pressure levels for Premium ST units across octave bands.

Acoustic Configuration with Compressor Soundproofing (SC)

Sound levels for Premium SC units with compressor soundproofing.

Super-Silenced Acoustic Configuration (EN)

Sound levels for Premium EN units in super-silenced configuration.

Exchanger Operating Range

Overload and Control Device Calibrations

Calibration values for safety switches and compressor start limits.

Operating Range - Excellence ST;SC

Operating Range - Excellence EN

Operating range chart for Excellence EN units based on air and water temperatures.

Operating Range - Premium ST;SC

Operating Range - Premium EN

Operating range chart for Premium EN units based on air and water temperatures.

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