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C5G
Comau Robotics C5G User Manual
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Sw
itch
ing of
f the po
we
r supp
ly
32
HS-RC-
C5E-M
AN_
09.fm
00/
021
1
e.
Pr
ess l
eve
r (B) t
o acc
ess t
he s
lot
.
f.
Fit
the pa
dloc
k in the
slo
t availa
ble on
the sw
itch
cont
rol.
g.
Rem
ove
th
e pa
dlo
ck
only
afte
r co
mpl
eti
ng
the
mai
nte
na
nce
ac
tivi
ti
es.
h.
Th
e padl
ock
is not su
ppl
ied toge
ther
with t
he ele
ctr
ic box.
With ma
in switch
open, the
connector X120 a
nd the cab
le up the m
ain
swit
ch are
ene
rg
ize
d.
Operating proc
edure (Continua)
31
33
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Safety Precautions
9
Responsibilities
9
Safety Precautions
10
Purpose
10
Definitions
10
Applicability
11
Operating Modes
12
Performance
18
2 Maintenance Prescriptions
19
Precautions before Starting
19
Precautions While Carrying out Maintenance Activities
19
Precautions at the End of the Maintenance Activities
20
Maintenance Staff
20
Equipment and Tools Necessary
20
Torque Wrench Settings
20
3 Help in Trouble Shooting
21
Precautions before Starting
21
Methodology
21
Problem Analysis
21
Diagnosis Messages
22
Identification Items and Abbreviations for Connectors, Cables and Modules
25
Traceability for Replacement Purposes
25
Replacing the Components
26
Control Unit Outline Diagrams
26
Comau Customer Center
29
4 Switching off the Power Supply
30
Precautions and Risks Associated to the Power Supply Off-Switching
30
Switching off the Power Supply
31
5 How to Reach the Modules
34
Precautions before Starting
34
Risks Associated with the Module Reaching Procedures
34
Module Location and Reaching Methods
34
Front Door
36
Upper Panel
37
Rear Panel
38
6 How to Move the Robot When the Control Unit Is Damaged
39
Precautions before Starting
39
Risks Associated with the Robot Handling with Control Unit Disconnected
39
How to Use the Brake Release Module C5G-OBR
40
7 Preventive Maintenance
43
Precautions before Starting
43
Equipment and Tools Required
43
Preventive Maintenance Plan
44
ACC: Door Closing and Seal Efficiency Check
45
ACO: Cleaning the Condenser
46
ACO: Emptying the Condensate Collectiong Can
48
E110: Fan Cleaning
49
E111
51
UPS: Replacing the Battery
53
8 Special Maintenance
56
Precautions before Starting
56
Equipment and Tools Required
56
Modules Subject to Special Maintenance Activities
57
ACO: Replacement
58
AMS-APC820: Module Replacement and Compact Flash Recovery
63
AMS-ASM32: Module Replacement
69
AMS-IAM: Module Replacement
72
AMS-PPS8: Module Replacement
78
HMK: Replacing the Hour-Counter
82
SDM: Module Replacement
84
UPS: Replacing the Module
89
9 Spare Parts
91
Precautions about the Spare Part Usage
91
Where to Procure the Spare Parts
91
Spare Part List
91
Spare Parts for the C5G Basic Model
92
10 Setting out of Work and Dismantling
97
Precautions before Starting
97
Staff to Set the Plant out of Work and Dismantle It
97
Equipment and Tools Required
97
Setting out of Work and Dismantling Procedure
97
Removing the Pile and Battery from the Control Unit
99
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72 pages
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Comau Robotics C5G Specifications
General
Brand
Comau Robotics
Model
C5G
Category
Control Unit
Language
English
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