CombiLift C5000

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C3M2-OM-EN-02

Warranty Registration

The warranty registration form should be filled in and submitted online at:

www.combilift.com – Service – Warranty Registration

Please complete the warranty registration online within 30 days of receipt of the truck.

Main Page

Table of Contents4
Safety Information7
Safety Statements7
Operator Safety7
Safety Decals8
Safety Equipment9
Warning Devices10
Operator Qualification and Responsibilities11
Work Place Operating Conditions13
Diesel Particulate Filter (DPF) Regeneration16
Decommissioning Recycling and Disposal17
Basic Information18
Intended Use18
General18
Vehicle Description19
Principle of Operation20
Serial Number and Serial Plate21
Rated Capacity, Centre of Gravity and Stability22
Load Centre & Load Chart25
Attachments26
Tilting27
Components & Controls28
Machine Overview and Components28
Operating Components & Controls29
Steering Wheel / Column30
Inch Brake Pedal31
Accelerator Pedal31
Operator's Seat31
Kab 100 Series Seat Adjustments33
Grammer Seat Adjustments35
Switches/Buttons37
Switches/Buttons for Optional Extras38
Multifunction Display Console (MDC)40
Battery Isolator Key Switch41
Hydraulic Function Lever Operation42
Hydraulic Joystick Operation (if Fitted)43
Operation Monitoring44
Daily Pre-Shift Inspection Screen44
MDC Home Screen45
MDC Pop up Icons53
Miscellaneous Dash Panel Indicator Lights56
MDC Engine Fault Codes57
Operation58
Pre-Use Checks58
Fuel Handling & Storage63
Refuelling - Diesel64
Refuelling - LP Gas65
Checking Engine Oil Level67
Diesel Particulate Filter (DPF) Regeneration68
Automatic DPF Regeneration69
Standstill DPF Regeneration69
Checking Coolant Level71
Checking Hydraulic Oil Level73
Front Wheel Alignment74
Entering and Exiting the Operator's Cabin75
Starting the Engine75
Diesel Engine Starting Procedure76
LPG Engine Starting Procedure77
Stopping the Engine77
Diesel Engine Stopping Procedure77
LPG Engine Stopping Procedure78
Moving off78
Turning79
Stopping79
Changing Travel Direction80
Parking81
Picking Up, Placing, Stacking & De-Stacking Loads82
Undercutting a Load84
Picking up a Load85
Placing a Load85
Stacking Long & Palletised Loads86
Stacking Long & Palletised Loads87
Adjusting the Forks88
Travelling Safely with a Load89
Driving on Slopes90
Towing91
Hydrostatic Drive Bypass Function91
Mechanical Release of Park Brake92
Maintenance94
Basic Safety Instructions for Servicing and Inspection95
Initial Service - Conducted at 100 Hours of Operation97
General Truck Maintenance Schedule98
Diesel Engine Maintenance Schedule99
LPG Engine Maintenance Schedule100
Wheel Nut Torque101
Grease Point Chart102
Engine Oil System103
Recommended Engine Oil Specification103
Lubricating Oil Change Intervals103
Engine Oil Viscosity Class104
Changing Engine Oil & Filter104
Diesel Fuel System (if Applicable)106
Draining Water Separator107
Changing Filter Elements107
Priming the Diesel Fuel System108
LP Gas System (if Applicable)109
LP Gas Lock off Valve Filter110
LP Gas In-Line Cannister Filter110
LP Gas Pressure Regulator111
Engine Cooling System112
Belt Drive System116
Air Filter System117
Battery Maintenance120
Checking the Battery Electrolyte Level120
Removing the Battery121
Installing a New Battery121
Battery Charging122
Jumpstarting122
Hydraulic Oil System123
Hydraulic Oil Selection123
Hydraulic Oil Filters124
Hydraulic Oil & Strainer Filter126
Mast Maintenance129
Mast Channel Maintenance129
Fork Carriage with Hydraulic Fork Positioning Maintenance129
Mast Chain Maintenance129
Mast Bearings134
Cleaning & Greasing the Mast Carriage Channels135
Mast Carriage Alignment / Wear Pad Adjustment Procedure136
Fork Maintenance137
Air Conditioning (AC) System Maintenance (if Fitted)139
Technical140
Checking the Charge Pressure140
Valve Chest Pressure Settings141
Steering & Hydraulic Functions Circuit144
Hydraulic Drive Circuit145
Fuses146
14-Way Fuse Box146
Power Distribution Module (PDM) Fuses147
Inline Fuses148
Relays148
Appendices149
Pre-Use Check Sheet150

CombiLift C5000 - Page 3

Table of Contents

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