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CS-Lab CSMIO/IP-M User Manual
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4.4
Analo
g I/O c
onnec
tor
4.5
Expa
nsion
modu
les c
onnec
tor
PIN num
ber
Description
1
A
nalog outp
ut
0
2
GND
3
A
nalog i
nput
1
4
-
5
10V (max. 50mA)
6
A
nalog outp
ut
1
7
A
nalog i
nput
0
8
GND
9
-
PIN num
ber
Description
1
CAN H
2
RS232 RxD
3
RS232 TxD
4
-
5
GND
6
CAN L
7
RS485 B
-
8
RS485 A+
9
-
Pay special
attention to no
t exceed the permiss
ible voltage (
10VDC) on th
e inputs
lines. It may cause device d
am
age.
10V outpu
t has 50m
A load and
serves
o
nly
to
supply
the potentiome
ters
,
spindle
speed controllers or other l
ow load devices
.
Connec
tor
is only to be used to
connect to
CS
-
Lab s
.
c. expansio
n module
s
.
D
o not
plug
it
into any
other devi
ces,
PC
, etc.
CS
-
Lab s.c.
–
CNC CSMIO/IP
-
M controller
Page
14
13
15
Table of Contents
Default Chapter
2
Table of Contents
2
1 General
4
Signs Used in this Guide
4
Contents
5
Standards Compliance
6
Specification
6
2 Safety
7
Example of E-STOP Signal Connection
8
3 Recommendation for Mechanical Installation
9
4 Connectors, Controls and Electrical Installation of the Device
10
Arrangement of the Connectors on the Device
10
STEP/DIR Controlling Signals and Digital Outputs Connector
11
Digital Inputs Connector
13
Analog I/O Connector
14
Expansion Modules Connector
14
Power Connector
15
Communication Connector - Ethernet
15
Recommended Cables
16
Installation Examples
17
The Simplest Connection of Inverter Using a CSMIO IP-M Analog Output
17
Simplified Diagram of a XYZ Plotter
18
Automatic Control of Drives Power Supply (HV)
20
LED Status Lights
21
5 Recommendations and Drive Selection (Motor Drives)
22
6 Precise Homing with Use of the Servo Drive and the Encoder INDEX Signal
24
7 LAN Connection and Configuration
26
PC Direct Connection
26
Local Network with Router and DHCP
28
8 Mach3 Program - General Information
29
Recommended PC Configuration
31
9 Software Installation
32
Mach3 Installation
32
Microsoft® .Net Installation (Older Operating Systems)
33
Installation of the Plug-In for Mach3
33
Administrator Rights in Windows® Vista and Windows® 7
34
10 Mach3 Program Configuration
35
Configuration Profile
35
The First Run
36
Configuration of Axes Used in the Machine
37
Configuration of the Digital Input Signals
38
Configuration of Digital Output Signals
40
Configuration of Spindle and Cooling Controlling
42
Configuration of the Resolution, Speed and Acceleration of the Axes
44
Configuration of Motion Directions, Homing and Software Limits
45
Additional Configuration Functions in the Plug-In Window
46
Servo Drive Fault Signals
46
Override Sources Tab, Feed Rate Correction Speed and Spindle Revs
47
Spindle Tab, Selection of Analog Output that Controls the Spindle Revs
47
Special Functions Tab, Hvenable and Servoreset
48
Selection of Inch/MM Units
49
Parameters in the General Config Window
49
11 First Tests
51
Checking the Input Signals
51
Verification of Axes Scaling and Motion Directions
52
HOMING and Software Limit Switches Test
53
First Homing
53
Softlimit Switches
53
Test of Spindle and Cooling
54
12 Sample Processing Step by Step
55
Preparation of Project and G-Code Files
55
Preparation of the Machine and the Mach Program
59
We Begin the Work
61
13 A few Practical Notes about Mach3 Program and CSMIO/ IP-M
63
14 Visualbasic ® Macros
65
Automatic Tool-Length Measurement
65
Configuration
66
Automatic Tool Change Macro
67
15 Addition a - CSMIO/IP-M Software Updates
68
How to Check Your Software Version
68
Updating Application (Uploader)
68
Plugins File Update
69
Checking the Update
69
4
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CS-Lab CSMIO/IP-M Specifications
General
Brand
CS-Lab
Model
CSMIO/IP-M
Category
Controller
Language
English
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