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12-7

BRAKE SYSTEM

BRAKE CALIPER

REMOVAL

● Remove the brake oil bolts and the brake hose from the

brake caliper.

● Remove the caliper from the L. front fork and remove

the pad spring, hanger pin and brake pad.

·Pay attention not to let the brake fluid adhere to the

parts because it can damage the painted surface.

·Wind the hose joint with cloth to prevent the brake

fluid from leaking.

·Clean the removed parts with the brake fluid and

make sure that the each port isn’t clogged with the

compressed air.

·Keep the removed parts in order to avoid dust from

adhering.

DISASSEMBLY

● Remove the slide pin, the L. bracket, the pin bush, the

boot and the pin boot, and the pin bolt from the caliper.

● If there is any wear or damage in the boot, replace it

with the new one.

● Wind the caliper with cloth to prevent the piston or

brake fluid from leaking.

● Remove the piston from the caliper while blowing the

low-pressure air in the opening of the brake hose.

·Never use the high-pressure air or bring the air gun

too close.

·Never touch the inside of the caliper

● Disassemble the piston seal and the dust seal

·Pay attention not to damage the inner surface of the

caliper.

● Clean the piston and the inside of the caliper and

remove the oil from the seal groove.

OIL BOLT

CALIPER

AIR GUN

DUST SEAL

PISTON SEAL

BRAKE HOSE

DAELIM a.four User Manual

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