Maintenance Section
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10. Inspect the forks.
z Visually inspect forks for cracks, especially in the
heel section, around the mounting brackets, and all
weld areas.
z Inspect for broken or jagged fork tips, bent or
twisted blades and shanks.
z Make sure positioning lock is in place and working.
Lock the forks in position before using the truck.
See Step 7 of “ Forks ” in “ Every 2000 Service
Hours or Yearly ”
z Remove all defective forks from service.
Mast Channels – Lubricate
The channels on the roller-type mast require a break-in
period. Apply a light film of lubricant on the channels
where the rollers ride. This will prevent metal peel until
the rollers set a pattern.
Transmission Oil Level - Check
WARNING
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
1. Start and operate the lift truck until the engine
reaches normal operating temperature.
2. Park the lift truck level with the forks lowered,
parking brake applied and the transmission controls
in NEUTRAL.
3. With the brake applied and the engine at low idle,
shift the directional control lever to forward and then
to reverse, to fill the clutches.
4. Shift the direction control lever to the NEUTRAL
position.
5. Open the access door in floor plate.
6. Remove the dipstick/filter cap. Observe the oil level.
7. Maintain the oil level between the Min and Max
marks on the dipstick/filter cap.
When the oil temperature is 40°C approximately,
the cold side mark on the dipstick is applicable.
When the oil temperature is 80°C approximately,
the hot side mark on the dipstick is applicable.
8. Close the access door in floor plate.
9. Stop the engine.
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