7.1
Fault
Table
Faults,
Causes
and
Remedies
Faults
Measures
Engine
does
not
start
or
is difficult to start (Starting speed is
not
achieved on starting)
Check
P
Engine starts, but runs irregularly
or
fails
Adjust
E
Engine becomes excessively hot. Temperature warning system responds
Replace
W
Engine
output
is deficient
Clean
R
Engine
does
not
run on all cylinders
Top up
A
Engine oil pressure
is
non-existant or excessively low
Bleed
L
Engine oil consumption excessive
Engine smokes - blue
- white
- black
Cause
Section
•
<i
iiii
········Iii
>i>
Not declutched (where possible)
Engine
Operation
p
•
i
iii>
i>ii
,i
•
i
Below starting limit temperature
P
i
>
•
i.·>
•
ii
iI
••
i
...
Engine shut-off lever still
in
stop position (shutoff magnet defective) P
iii
>i
iii
•
i
•
ii>
>iiI
Oil level too low
A
)i
...
i
• •
ii.i
•
•
Oil level too high
S
ii
•
•
•
>i
Excessive inclination
of
engine
~
•
ii
ii
ii
ii
Adjust throttle to half actuation travel
~
ii.
········iiii
Combustion air
>
iii
•
•
i
•
Air cleaner clogged / turbocharger defective
~
>i
• •
ii
•
Air cleaner service switch / indicator defective P
>
i
•••••••
••••••••••••••••••••
•
i
•
CPO* defective (connection line leaks)
P
.·.·······.·i
ii
•
•
•••••••••••••••••••
>i
••••••••••••••
•
Charge air line leaking
~
i»
•
••••••••••••••••••••••••
ii
i
i
Coolant pump defective
Cooling system
~
>
•
i
i
•
Intercooler soiled
~
i
>.i
•
iii
i
Coolant heat exchanger soiled
~
<
.·
..
··i
Cooling fan defective, torn or loose V-belt
P/W
•
•
• • •
i
(fuel pump
in
belt drive)
•
•
i/
>
Cooling air temperature rise / heating short circuits
-----p-
•
i>
i>
Battery defective or discharged
Electrics
~
I
cry
o
o
N
@
*CPO =Charge pressure-dependent full-load stop
Table
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