Contents
Warning! Safety first ....................................................................................................................... 3
Introduction .................................................................................................................................... 4
Pre-installation and application warnings ..................................................................................... 4
Vehicle application guide ........................................................................................................... 5
Wiring connections ......................................................................................................................... 6
Main harness (H1), 12-pin black connector .................................................................................. 6
Relay harness (H2), 10-pin white connector .................................................................................. 6
Data harness (H3), 8-pin white connector ..................................................................................... 6
Analog input/output harness (H4), 22-pin white connector ............................................................. 7
RF Port harness (H5), 2-pin white connector .................................................................................. 7
D2D harness (H6), 4-pin white (1) and black (2) connectors ........................................................... 7
Temperature sensor harness (H7), 2-pin black connector ................................................................ 7
Installation (wiring diagrams, fuse selection & vehicle wiring reference charts) ........................................ 8
Type 1 with T-Harness (THFON1) ................................................................................................ 8
Type 1 ..................................................................................................................................... 9
Type 2 with T-Harness (THFON1) .............................................................................................. 21
Type 2 ................................................................................................................................... 22
Type 3 .................................................................................................................................. 31
Type 4 ................................................................................................................................... 35
Type 5 with T-Harness (THFON1) .............................................................................................. 38
Type 6 ................................................................................................................................... 41
Type 7 ................................................................................................................................... 43
Type 8 ................................................................................................................................... 45
Type 9 ................................................................................................................................... 47
Type 10 ................................................................................................................................. 49
Key2GO ...................................................................................................................................... 51
Understanding the difference between a Ford 80 & 40 bit ................................................................. 51
What does it mean? ............................................................................................................... 51
How do I differentiate between the 40 & 80 bit? ......................................................................... 51
Configuring the system................................................................................................................... 52
Important! .............................................................................................................................. 52
Vehicles equipped with a manual transmission ............................................................................ 52
RF Systems ............................................................................................................................. 52
8504D Combo Sensor ............................................................................................................. 52
When used in conjunction with SmartStart .................................................................................. 53
D2D port configuration ............................................................................................................ 53
Module programming - Using 2 Keys ......................................................................................... 54
Module programming - 1-Key programming using Key2GO ......................................................... 55
LED diagnostics and troubleshooting .......................................................................................... 56
Soft reset ................................................................................................................................ 58
Hard reset .............................................................................................................................. 58
Learning the Tach (not needed with Virtual Tach) ............................................................................... 59
Initializing Virtual Tach (not needed with hardwired or data tach applications) ..................................... 59
Limited lifetime consumer warranty .................................................................................................. 60
Quick Reference Guide .................................................................................................................. 61
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