General
GL-7
Periodic Replacement
Periodical replacement parts are hose which deteriorate with lapse of time. These parts are mainly
rubber parts such as brake hoses,fuel hoses. It is difficult to predict the safety of these parts when
checking them with the method used in the usual predict inspection. Hence, applicable parts must be
replaced whether they appear to be usable or not.
Grease Application Place and Schedule
Greasing should be performed periodically for all parts of the vehicle. Before filling up, clean all
dust and dirty from the grease nipples and other parts which are needed to lubricated, then apply grease.
After greasing, wipe off the excess grease. Be sure to put the caps back on.The table includes first
40,000km lubricating schedule. You have to follow the schedule after the first several kilometers.
△—Running-in maintenance mileage (1,500~2,500km)
Axle & wheel
Maintenance Items
Maintenance Intervals( × 1,000km)
△
4 8 12 16 20 24 28 32 36 40
Clean front, rear axle assembly and wheel assembly
☆★★★★★★★★★★
Check main reductor for oil leakage
☆★★★★★★★★★★
Check tire pressure and wheel bolt and nut for tightening torque
☆★★★★★★★★★★
Check tire for wear and damage
☆★★★★★★★★★★
Check lubricant level of main reductor and clean the vent plug
☆★★★★★
Rotate tires
★★★★★
Replace the main reductor lubricant
☆★★
Other
Maintenance Items
Maintenance Intervals( × 1,000km)
△
4 8 12 16 20 24 28 32 36 40
Check the connecting part tightening conditions of cargobody to
frame
☆★★★★★
Check thelongitudinal and cross member of the cargo body for loose-
ness and damage
☆★★★★★
Check chassis frame rivets for looseness
☆★★
Check connections of cab for looseness
☆★★★★★
Check battery electrolyte level (fill up if it is not enough)
☆★★★★★
Replace Items
Replace Intervals (Year)
123456789101112
Rubber parts of brake valves
★★★★★★★★★★★★
Rubber hoses of brake system
★★★★★★★★★★★★
Rubber hoses for vacuum pump
★★★★★★
Rubber hoses of clutch control system
★★★★★★
Rubber sealing ring of master and slave cylinder of clutch
★★★★★★
Front independent suspension upper and lower cross arm ball pin
assembly
★★★★★★★★★★★★
Propeller shaft spider assembly
★★★★★★★★★★★★
Steering drive shaft spider ball pin assembly
★★★★★★★★★★★★