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Duplo ULTRA 200PRO - User Manual

Duplo ULTRA 200PRO
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ULTRA 200PRO
UV COATER
OPERATION MANUAL
Rev: 052815

Questions and Answers

  • K
    Kenneth VazquezAug 19, 2025
    What to do if my Duplo Printer is not curing?
    • K
      kayla15Sep 12, 2025
      If your Duplo Printer is not curing, it could be due to a dirty reflector. Try slowing down the coating speed and ensure the reflector protection film has been removed. Other potential causes include lamp aging or insufficient UV power, both of which require a service call.
  • R
    Ralph ThomasAug 21, 2025
    Why does my Duplo ULTRA 200PRO Printer show an S1 Jam Sensor Error?
    • D
      dawn88Aug 21, 2025
      The S1 Jam Sensor Error on your Duplo Printer may be due to paper wrapped around the roller. Remove the paper to resolve this. Alternatively, try slowing down the coating speed or changing the paper feeding direction.
  • A
    ajacksonAug 23, 2025
    What causes smearing on my Duplo Printer?
    • S
      Samantha AlexanderAug 23, 2025
      Smearing on your Duplo Printer can be caused by a dirty scraper blade or a dirty impression roller. Try cleaning both the scraper blade and the impression roller.
  • M
    Michael MorenoAug 26, 2025
    What to do if my Duplo ULTRA 200PRO Printer displays S4 Exit Sensor Error?
    • A
      Alexis ScottAug 26, 2025
      If your Duplo Printer is showing an S4 Exit Sensor Error, first remove any paper obstructing the exit sensor. If the error persists, it could indicate a sensor problem, requiring a service call. Also, check the bridge plate right after the coating roller. If it restricts the coated paper from moving smoothly, open the UV hood to clean the plate.
  • C
    Connie LivingstonAug 27, 2025
    What to do if my Duplo Printer displays S6 Safety Cover Error?
    • M
      Maria EdwardsAug 27, 2025
      If your Duplo Printer displays an S6 Safety Cover Error, ensure the safety cover is locked in position. If the error continues, the sensor may have malfunctioned and require a service call.
  • A
    Annette GrayAug 30, 2025
    Why is my Duplo ULTRA 200PRO Printer smearing in the bottom image?
    • K
      Keith GreeneAug 30, 2025
      If you're experiencing smearing in the bottom image close to the operation side of your Duplo Printer, it might be because the pumping speed is set too high (Sp-3), causing varnish to splash onto the feed bridge plate. Try reducing the pump speed to Sp-1 or Sp-2.
  • J
    james31Sep 1, 2025
    What to do if my Duplo ULTRA 200PRO displays S9 Oil Pan Sensor Error?
    • D
      Donald MartinezSep 1, 2025
      If your Duplo Printer shows an S9 Oil Pan Sensor Error, make sure the oil pan is in the coating position. If the error persists, the sensor may have malfunctioned, and you should call for service.
  • S
    sanchezmichaelSep 3, 2025
    How to reset S7 E-Stop 1 Error on Duplo ULTRA 200PRO?
    • C
      Christina DixonSep 3, 2025
      To address the S7 E-Stop 1 Error on your Duplo Printer, try resetting the Emergency Stop Switch.
  • L
    Lauren WalterSep 5, 2025
    How to reset S8 E-Stop 2 Error on Duplo ULTRA 200PRO Printer?
    • R
      Raymond LopezSep 5, 2025
      To address the S8 E-Stop 2 Error on your Duplo Printer, try resetting the Emergency Stop Switch.
  • M
    Marilyn YoungSep 7, 2025
    What does S13 Input Sensor Error mean on Duplo Printer?
    • G
      glenyangSep 7, 2025
      If your Duplo Printer displays an S13 Input Sensor Error, the auto gap sensor sees it and the sheet does not get into the input sensor, which means paper is wrapped around the applicator.

Summary

Declaration of Conformity

Declaration of Incorporation

1. SAFETY RULES

1.1 Precautions

Precautions to take before performing maintenance on the machine.

1.2 Avoid Accidents

Explains common causes of accidents and how to prevent them.

1.3 Safety Issues & General Safety Rules

Guidelines for safe operation, including DOs and DON'Ts.

1.3 CAUTIONS FOR THE UV LAMP

Warnings about UV lamp radiation and necessary precautions for eye and skin safety.

2. INTRODUCTION

2.1 Machine Functionality

Details the capabilities and applications of the Ultra 200PRO UV Coater.

2.2 Safety Symbol Explanations

Explains the meaning of various safety symbols used on the machine and in the manual.

2.3 Machine Identification Plate

Information displayed on the machine's nameplates, including CE and UL certifications.

2.4 Hazardous Area Identification

Diagrams indicating areas on the machine with specific safety risks and warnings.

2.5 Operational Safety Guidelines

Safety guidelines for operating, maintaining, and handling the machine.

3. SPECIFICATION

3.1 Integration with SF-300 Feeder

Diagrams showing the machine's integration with the SF-300 Suction Feeder.

3.2 Integration with SF-300 F;ST-300

Diagrams showing integration with SF-300F Pile Feeder and ST-300 Pile Stacker.

3.3 Included Machine Accessories

List of available accessories for the UV Coater, with part numbers and quantities.

3.4 Major Machine Components

Identifies and describes the main components and their functions on the machine.

4. CONTROL PANEL

4.1 Main Power Switch Location

Locates and describes the main power switch for the UV Coater.

4.2 Control Panel Overview

Overview of the control panel, including the LED display and function keys.

4.2.2 Panel Function Key Details

Detailed explanation of each function key on the control panel and its purpose.

4.3 Thermometer Operation

Instructions for operating the thermometer controls.

4.3.1 Setting SV, AL1, ALH

Step-by-step guide on setting the Set Value (SV), Alarm 1 (AL1), and Alarm High (ALH).

4.3.2 SV, AL1, ALH Functionality

Explains the function of SV, AL1, and ALH settings for IR temperature and cooling fan control.

4.3.3 Ct and ALt Parameter Settings

Details on setting the Ct and ALt parameters for temperature control.

4.4 Setting the Thermometer

Instructions for setting the thermometer, including Ct and Hys values.

4.5 Setting SV Value

Procedure for setting the Set Value (SV) on the thermometer.

4.6 UV ON Reference Temp Setting

Setting the UV ON reference temperature using the thermometer alarm function.

4.7 Cooling Fan Off Temperature Setting

Guide to setting the temperature at which the cooling fan turns off.

5. OPERATION PROCEDURE

5.1 Power Up and Warming Sequence

Step-by-step instructions for powering up the feeder, stacker, and UV coater.

5.2 Post Warming Procedures

Procedures to follow after the machine has warmed up, including checks and adjustments.

5.3 Auto Gap Timing Adjustment

Instructions for adjusting the auto gap timing to optimize coating quality.

5.4 Disabling Auto Gap Function

Procedure to switch the Auto Gap function to OFF.

5.5 IR Setting and Warming

Instructions for setting the IR function and warming up the coater.

5.6 Coating Speed Adjustment

Instructions for setting the coating speed of the UV Coater.

5.7 Pump Speed Adjustment

Guide on how to adjust and set the UV pump speed.

5.8 Clearing Paper Jams

Procedures for clearing paper jams from different areas of the machine.

5.9 Emergency Stop Procedure

How to use the emergency stop button and its consequences.

5.10 Stop Coating and Cleaning

Steps to stop coating operation and activate the cleaning cycle.

5.11 Priming and Auto Cleaning

Procedures for priming the system and performing automatic cleaning.

5.12 Machine Power Off Procedure

Procedure for safely powering off the UV Coater after cleaning.

5.13 Power Save Mode Operation

How to use the power saving feature for short periods of inactivity.

5.14 Viewing Permanent Sheet Count

Instructions on how to view the total number of sheets processed by the machine.

5.15 Viewing UV Lamp Hours

Procedure to view the operating hours of the UV lamp.

6. ERROR MESSAGE and TROUBLE SHOOTING

Error Message Directory

Lists error codes, their descriptions, possible causes, and solutions.

7. MAINTENANCE

7.1 Maintenance Introduction

General introduction to maintenance periods and the importance of power off.

7.2 Periodic Maintenance Schedule

Details on periodic maintenance tasks like cleaning, adjustment, and replacement.

Frequently Asked Questions

Q1: Leading Edge Coating Issues

Addresses issues with leading edge coating and suggests solutions.

Q2: Repeating Line Image Defects

Troubleshooting guide for repeating lines on the bottom image.

Q3: Trailing Edge Coating Issues

Solutions for trailing edge coating issues like flat spots or insufficient coating.

Q4: Smearing on Second Sheet

Troubleshooting smearing on the second sheet and its causes.

Q5: Inconsistent Coating Results

Addresses inconsistent coating results and potential causes.

Q6: Whole Page Smearing

Solutions for smearing that affects the entire bottom image.

Q7: Uneven Coating Issues

Guidance on resolving uneven coating on the image.

Q8: Cracked or Scratched Coating

Troubleshooting cracked or scratched coating issues.

Q9: Dull or Bubbled Coating

Addresses dull or bubbly coated images and their remedies.

Q10: Edge Smearing Issues

Solutions for smearing on the left and right edges of the bottom image.

Q11: Check Mark Image Defects

Troubleshooting check marks on the image, often related to IR settings.

Q12: Coating Not Cured

Solutions for cases where the coating is not properly cured.

Q13: Control Panel Display Errors

Troubleshooting steps for when the control panel display shows no output.

Q14: Control Panel Functionality Errors

Solutions for when the control panel or its functions are unresponsive.

Duplo ULTRA 200PRO Specifications

General IconGeneral
BrandDuplo
ModelULTRA 200PRO
CategoryPrinter
LanguageEnglish

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