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Dynamatic EC 2000 User Manual

Dynamatic EC 2000
46 pages
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EC 2000
Instruction Manual
Sturtevant, Wisconsin, USA 53177
Telephone: 262-554-7977
Fax: 262-554-7041
Toll Free: 800-548-2169
www.dynamatic.com
sales@dynamatic.com

Table of Contents

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Dynamatic EC 2000 Specifications

General IconGeneral
BrandDynamatic
ModelEC 2000
CategoryController
LanguageEnglish

Summary

THEORY OF OPERATION

Eddy Current Drive & Control Block Diagram

Illustrates the operational components of the Eddy Current Drive system.

SPECIFICATIONS

Features

Lists the key functionalities and capabilities of the EC 2000 drive.

Power and Load Ratings

Details electrical input/output ratings, load regulation, and thermal drift.

Electrical Protection

Outlines the protective measures like fuses and varistors.

Environmental Ratings

Specifies operating temperature, storage, humidity, and elevation limits.

Electrical Noise

Describes immunity to noise and compliance with FCC/EMI standards.

Enclosures

Mentions availability of NEMA Type 1 enclosures.

Weight

Provides weight details for the controller and transformer.

Dimensions

Lists dimensions for the main board, panel mount, and keypad.

Reliability

States the Mean Time Between Failures (MTBF) for the unit.

Codes and Standards

Notes compliance with the National Electrical Code (NEC).

CONTROL OPERATION MODES

Control Modes

Describes available control modes: Speed, Torque, and Speed/Torque.

Other Modes of Operation

Lists various operational modes like Local/Remote, Jog, Manual/Auto, etc.

Inputs/Outputs

Analog Inputs

Details analog input types: Potentiometer/Reference Voltage, Automatic Signal, Motor Current Feedback, Speed Feedback.

Digital Inputs

Lists digital input functions like E-Stop, Start, Stop, Jog, PLC Run, Presets, Manual/Auto, Speed/Torque.

Analog Outputs

Describes programmable analog outputs for various parameters like Motor Amps, Process, Feedback, etc.

Digital Outputs

Details digital output types: Run Relay and Programmable "F" Relay, 12VDC Relays.

INSTALLATION

Standard Panel Dimensions

Provides dimensional drawing for standard panel mounting.

Keypad Cutout Template

Shows the dimensions for the keypad cutout in a panel.

Keypad Dimensions

Details the physical dimensions of the EC 2000 keypad.

Standard NEMA Rated Enclosure Dimensions

Illustrates dimensions for standard NEMA rated enclosures.

Mounting Hardware

Specifies hardware requirements for panel, enclosure, and keypad mounting.

Wiring

Provides wiring recommendations and terminal block tightening torque.

TB1 Terminal Block

Diagram showing connections for the TB1 terminal block.

Start/Stop/Jog & E-STOP Wiring

Illustrates wiring for start, stop, jog, and E-STOP functions.

Setpoint Reference & Manual/Auto Mode Wiring

Shows wiring for setpoint reference and manual/auto mode selection.

Programmable Analog Outputs Wiring

Diagram for wiring programmable analog outputs.

Current Transformer Wiring for Torque Limiting

Illustrates wiring of current transformers for torque limiting.

Preset Speeds & PLC Run Wiring

Shows wiring for preset speeds and PLC run control.

Speed Pickup Wiring

Diagram for connecting a speed pickup sensor.

Relay 1-4 Connection Diagram

Illustrates the connection diagram for relays 1-4.

Hardware Setup

Details jumper settings for various hardware configurations.

KEYPAD

Keypad Button Descriptions

Explains the function of each button on the EC 2000 keypad.

PROGRAMMING

Menu A: Control Setup

Configures control type, current settings, and tach pulses.

Menu B: Clutch Performance

Adjusts clutch performance using PID loops for current and speed.

Menu C: Accel/Decel Setup

Configures acceleration and deceleration rates for various modes.

Menu D: Brake Performance

Allows adjustment of brake coil rating, enable, and brake amps.

Menu E: Follower Setup

Configures follower settings for reference and lost signal behavior.

Menu F: Analog Outputs

Sets up analog outputs for various statuses and setpoints.

Menu G: Relay Output

Configures output relays based on status or trip conditions.

Menu H: Units

Configures display units and user-defined measurements.

Menu J: Potentiomtr Setup

Sets minimum and maximum values for external potentiometer setup.

Menu K: Source Select

Selects sources for run, jog, presets, auto/man, and stop functions.

Menu L: Process

Sets minimum/maximum process values, presets, and jog setpoint.

Menu M: Fault

Allows viewing current and prior faults and clearing fault history.

Menu N: Auto Restart

Configures automatic restart after power loss or fault.

TROUBLESHOOTING

CONTROL WILL NOT "RUN" or "START"

Provides checks for start/stop buttons, control modes, and source selection.

NO OUTPUT

Offers troubleshooting steps for lack of output, including coil checks.

DRIVE RUNS AT FULL SPEED

Guides on checking tachometer voltage, feedback mode, and mechanical lockups.

FUSES BLOW

Lists checks for underrated units, voltage, shorted coils, and grounding.

CANNOT CHANGE ANY SETTINGS

Explains how to unlock the keypad and reset the EC 2000.

FOLLOWER OR POTENTIOMETER SIGNAL NOT CHANGING SETPOINT

Advises on checking control mode, grounding, and signal presence.

UNSTABLE SPEED

Suggests adjusting PID loop parameters in Menu B.

SPEED ON DISPLAY IS DIFFERENT THAN ACTUAL SPEED

Recommends verifying Tach Pulses/REV setting in Menu A.

SCREEN IS FROZEN AND/OR HAS UNFAMILIAR CONTENT

Suggests resetting the EC 2000 or checking TB2 connections.

SCREEN IS LIT, BUT NOTHING IS DISPLAYED

Recommends resetting and checking keypad cable integrity.

LOCAL/REMOTE KEY DOES NOT WORK

Advises checking if "LOCAL/REM ENABLE" is set in Menu A.

DRIVE SLOWER THAN DESIRED

Suggests checking clutch current limits in Menu A.

ETHERNET IP AND SERIAL COMMUNICATIONS

DATA TRANSCEIVING ORGANIZATION

Explains the structure for data transmission via serial port.

READ AND WRITE REQUESTS

Provides examples of serial communication read/write requests.

NOTES

Contains notes and rules for serial data communication.

DATA ACQUISITION

Details available data items for acquisition via Ethernet IP/Serial.

INDEX

Index

Alphabetical index of items and their corresponding page numbers.