Eaton C441 Series User Manual

C441 PROFIBUS Module User Manual
C441 PROFIBUS Module User Manual MN042002EN—July 2015 www.eaton.com iii
Table of Contents
SAFETY
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
OVERVIEW
PROFIBUS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION
RATINGS
MOUNTING AND DIMENSIONS
C441Q and C441S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CONNECTIONS AND SWITCH SETTINGS
Connecting the C441, C440, S611 and S811+ to a PROFIBUS Network . . . . . 9
Setting the PROFIBUS Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power and I/O Wiring Diagrams for the C441Q and C441S Modules . . . . . . . . 11
Power and I/O Wiring Diagrams for the C441QS and C441SS Modules . . . . . . 13
PROFIBUS Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting and Disconnecting a C441 PROFIBUS Module from
the C440, C441, S611, S811+ or as a Stand-Alone I/O Module . . . . . . . . . . . 14
CONFIGURATION USING THE PROFIBUS CONFIGURATION FILE
C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 16
C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PROFIBUS I/O PARAMETERS
Cyclic IO Data for C441, C440, S611, S811+ and Stand-Alone I/O . . . . . . . . . . 25
C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 26
C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
PROFIBUS DIAGNOSTIC TELEGRAMS
C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 36
C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
APPLICATION EXAMPLE: OPERATING A C441 MOTOR INSIGHT WITH
ASIEMENSPLCONPROFIBUS-DP
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Creating a Project in Siemens Simatic Software . . . . . . . . . . . . . . . . . . . . . . . . 45
Setting up the Configuration File in the Simatic Software . . . . . . . . . . . . . . . . . 55
Assigning Tag Names to C441 Motor Insight I/O Addresses . . . . . . . . . . . . . . 56
Downloading the Program to the Siemens S7 PLC . . . . . . . . . . . . . . . . . . . . . . 60
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Additional Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Eaton C441 Series Specifications

General

Series	C441
Category	Controller
Type	Electronic Overload Relay
Voltage	24-240V AC/DC
Mounting	DIN Rail
Phase Sensitivity	3-Phase
Input Voltage	24-240V AC/DC
Number of Outputs	2
Protection Rating	IP20
Reset Type	Manual/Automatic
Trip Class	10
Auxiliary Contacts	1NO+1NC
Communication Protocol	Modbus RTU
Operating Temperature	-20°C to 60°C
Dimensions	Varies by model