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S801+ Series
Eaton S801+ Series User Manual
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S801+ Soft Starter
User Manual
Effective November 2012
New Information
2
Table of Contents
Default Chapter
4
Table of Contents
4
Safety
9
Definitions and Symbols
9
Hazardous High Voltage
9
Warnings and Cautions
9
Introduction
12
Overview
12
General Appearance Notes
12
Eaton S801+ Soft Starter
12
Standards and Certifications
13
CE Conformance
13
RF Susceptibility Statement
13
EMC Conformance
13
Technical Data and Specifications
14
Environmental
14
Physical
14
Environmental Specifications
14
Unit Weight and Dimensions
14
Short-Circuit Ratings-Component
15
Short-Circuit Ratings-Enclosed Control (Fuses)
15
Short-Circuit Ratings-Enclosed Control (Breaker)
15
Receipt/Unpacking
16
General
16
Unpacking
16
Storage
16
Shipping
16
Installation
17
Mounting
17
Required Mounting Hardware
17
Dimensions
18
S801+N
18
S801+R
18
S801+T
19
S801+U
19
S801+V
20
Power Wiring
21
Line and Load Power Wiring
21
Inline Connected Soft Starter Power Wiring Diagram S801
21
Line and Load Power Wiring, S801+N
21
Line and Load Power Wiring, S801+T
22
S801+V10
23
Power Wiring Alternatives
23
Lug Installation, S801+N
24
Lug Installation, S801+T
24
Control Wiring Inputs
24
DIP Switch
24
S801+V
24
EML30 Lug Kit Installed on Load Side
24
Control Wiring
24
Control Terminal Block
24
Control Wiring Terminal Blocks
25
S801+ Control Terminal Block Wiring
25
Control Terminal Block-Descriptions
25
Terminal Block Wiring Capacity
25
Terminal Block Functions
25
Using Auxiliary Contacts
26
120 Vac Control
26
24 VDC Control
26
Typical Control Wiring Diagrams
27
Basic Connection Diagram for 3-Wire Pushbutton
27
Basic Connection Diagram for 2-Wire Pushbutton
28
24 VDC Control Power Requirements
29
Control Power Requirements
29
Eaton Recommended 24 VDC Power Supplies
29
Control Wiring Application Notes
30
Using a Supplemental Line Contactor
30
Functional Description
31
Power
31
Control
31
Inline Connected Soft Starter
31
Starting/Stopping Options
32
Voltage Ramp Start
32
Kick Start
32
Current Limit Start
33
Soft Stop
33
Current Limit
33
Control Functions
34
Level or Edge Sensing
34
Level Sensing
34
Local Control
34
Edge Sensing
35
S801+ Operating Configuration
36
Introduction
36
User Interface
36
Control Interface Module (CIM)
36
S801+ Operating Configuration
36
FLA Potentiometer Setting Values
36
Setup and Starting
37
Before You Begin
37
Be Aware of the Following
37
Setup
37
Initial Configuration
38
Operating Parameters-Soft Start Configuration-S801
38
Protection Parameters
39
Fault Trips
39
Fault Codes
39
FLA Potentiometer Setting Values
39
Thermal Overload
40
Soft Start Configuration Application Notes
40
Initial Torque Settings
41
Code Letters
41
Troubleshooting
42
General
42
Before You Begin to Troubleshoot
42
Fault Codes
42
Define the Problem
43
Start Command Troubleshooting Flow Chart
43
Troubleshooting-S801+ Does Not START
43
Troubleshooting-S801+ Stopped or Faulted
44
Local Control Troubleshooting Flow Chart
45
Accessories
46
Lug Kits
46
Optional Accessory Kits
46
Replacement Parts
46
Lug Kits-S801+T, U
46
Lug Kits-S801+V
46
Accessory Kits
46
Appendix A-Parameters
47
Parameters
47
Appendix B-Protection
47
Soft Start Config-S801
47
Appendix A-Parameters
48
Protections
48
Fault Codes
48
Appendix B-Overload Protection
49
Thermal Overload
49
Overload-Adjustment Range-Inline Connected
49
Motor FLA Potentiometer Values
49
Thermal Motor Overload Times
50
Overload Trip Curves
51
Appendix C-Ratings, Cooling and Power Losses-Inline
52
Power Ratings
52
Standard Duty-15 Second Ramp, 300% Current Limit at 40°C-Inline Connection
52
Severe Duty-30 Second Ramp And/Or 450% Current Limit at 50°C-Inline Connection
53
Power Losses
54
Maximum Power Loss
54
Appendix D-Motor/Application Considerations
55
Squirrel Cage Motor
55
Wye-Delta Motor
55
Part Winding Motor
55
Dual Voltage Motor
55
Multi-Speed Motor
55
Other Winding Configurations
55
Power Factor Correction Capacitors
55
Appendix E-Troubleshooting
56
New Applications Checklist-During Commissioning
56
Existing Installations Checklist
56
General Information
57
Appendix E-Troubleshooting
59
S801+ Fault Codes
59
4
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Eaton S801+ Series Specifications
General
Product Series
S801+
Category
Controller
Input Voltage
24 VDC
Output Voltage
24 VDC
Number of Inputs
8
Protection Class
IP20
Communication Protocol
Modbus
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