Eltek Valere Flatpack2 User Manual

Flatpack2 PS System, SP2
356825.103
Quick Start Guide
Installation, Operation, Commissioning and Maintenance
Smartpack2-based, DC Power Supply System
Integrated 4U Distribution, Cabinetized and Outdoor Applications
Introduction
o The Smartpack2-based Product Range (2 )
o Brief Description, Smartpack2-based System (2 )
Commissioning
o Pre-start check (8 )
o Commissioning steps, Startup (8-9)
Operation
o Front keys and display, Controller Access via PC (10 )
o Software Menus – Smartpack2 Master Controller ( 11)
Appendix
Communication
o CAN Bus Termination and Addressing (12 )
AC Mains
o External AC Fuses, Recommended Rating ( 13)
o Identifying Power Shelves, 4AC, 2AC or 4AC-3kW (14 )
o I. Individual AC Mains Terminals ~ NOT Reconfigurable (14 )
o II. AC Mains Terminal Block ~ Reconfigurable (15 )
o III. AC Terminal Block with SPDs ~ NOT Reconfigurable (16 )
o About AC, DC Earthing Systems ( 17)
o Mains Phases vs. Rectifier ID – Phase Balancing & Monitoring (18-19)
Battery Monitoring
o Battery Monitor’s 48V Symmetry Connections (20-21)
Internal Connections
o Standard Alarm Relays & Digital Inputs – Connections ( 22)
o LVD Latching Contactors – Connections ( 22)
o Replacing Smartpack2 Basic Controller, inside- or top cover-mounted…(23)
CAN Bus Nodes
o Battery Monitor CAN Node (24 )
o Load Monitor CAN Node ( 25)
o
I/O Monitor and I/O Monitor2 CAN Nodes (26 )
Check Lists pullout forms
o Installation Check List
o Circuit Distribution List
o Commissioning Procedure
o Maintenance Procedure
Installation
o Installing Rectifiers & Opening Smartpack2 Master ( 3)
o Installation steps; mechanical, electrical (4-5)
o Location of Components, GA Drawing (6 )
o Connections, Factory Settings, etc. ( 7)

Eltek Valere Flatpack2 Specifications

General

Brand	Eltek Valere
Model	Flatpack2
Category	Power Supply
Language	English

Summary

Introduction to Flatpack2 PS System

Smartpack2 Product Range Overview

Overview of Eltek Valere's Flatpack2 rectifiers and Smartpack2 control system.

Smartpack2 System Architecture

Details the compact DC power supply system for telecom and industrial applications.

Installation Guide

Rectifier Installation and Controller Access

Guidance on mounting rectifiers and accessing the Smartpack2 Master controller.

Site Preparation and Mechanical Installation

Covers site requirements, tools, cabinet positioning, and battery mounting.

Electrical Installation and Connections

Details on making AC and DC connections, including terminal block wiring.

Component Layout and Wiring Schematics

Illustrations of component locations and connection terminal assignments.

Factory Settings and Connections

Details on connecting system components and factory settings.

System Commissioning

Pre-Start Check Procedures

Verification steps before powering up to ensure safety and correct installation.

Startup and No-Load Adjustments

Steps for initial power-on, voltage adjustment without load.

Load Adjustments and Final Checks

Procedures for connecting batteries and loads, and verifying system operation.

System Operation

Controller Front Panel Interface

Explanation of the Smartpack2 Master controller's interface, keys, and LED indicators.

Accessing Controller via PC

Guide to connecting a PC and accessing the controller's configuration through WebPower.

Software Menu Navigation Guide

Description of the Smartpack2 Master controller's menu structure, modes, and parameter editing.

Appendix: Communication and Control

CAN Bus Communication and Addressing

Details CAN bus termination, addressing, and node configuration for system communication.

Battery Monitor CAN Node Configuration

Description and configuration of the Battery Monitor CAN Node for symmetry measurements.

Load Monitor CAN Node Configuration

Description and configuration of the Load Monitor CAN Node for fuse and current monitoring.

I/O Monitor CAN Node Configuration

Description and configuration of I/O Monitor and I/O Monitor2 CAN Nodes for input/output signals.

Appendix: AC Mains, Earthing and Rectifiers

AC Mains Input and Fuse Recommendations

Recommendations for external AC fuses based on system configuration and input type.

Power Shelf Identification and Mains Terminal Blocks

How to identify power shelves and details on fixed AC mains input terminal blocks.

Reconfigurable AC Mains Terminal Blocks

Instructions for reconfiguring AC mains input terminal blocks on specific power shelves.

AC Terminal Blocks with Surge Protective Devices (SPDs)

Details non-configurable AC terminal blocks equipped with SPDs for overvoltage protection.

AC and DC Earthing Systems

Explanation of AC, PE, TE, and DC earthing practices and their connections within the system.

Mains Phase Balancing and Rectifier ID Mapping

Guidance on load balancing and mapping rectifier IDs to mains phases for monitoring.

Correct Rectifier Placement in Power Shelves

Schematics for inserting rectifier modules into power shelves based on AC feed and shelf type.

Appendix: Battery Monitoring and Internal Connections

Battery Monitoring and Symmetry Connections

Details on connecting Battery Monitor CAN nodes for symmetry measurements in 48V systems.

Internal Connections: Alarms, Inputs, and LVD Contactors

Covers standard alarm relays, digital inputs, and LVD latching contactor connections.

Replacing the Smartpack2 Basic Controller

Procedure for replacing the Smartpack2 Basic controller, inside-mounted or top-cover mounted.

Installation Check List

Circuit Distribution List

Maintenance Procedure

System Inspection for Maintenance

Steps to inspect the system's condition, connections, and controller status for maintenance.

System Adjustment and Calibration During Maintenance

Procedures for calibrating voltage, current, and verifying alarm functions during maintenance.

Commissioning Procedure

Pre-Start Check for Commissioning

Verification steps before powering up to ensure safety and correct installation.

Startup and Adjustment Steps for Commissioning

Procedure for initial power-on, voltage adjustment, and connecting loads and batteries.