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Endress+Hauser RA33 User Manual

Endress+Hauser RA33
82 pages
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BA00300K/09/en/13.10
71120094
Software version:
01.00.xx
Operating Instructions
RA33
Batch controller

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Endress+Hauser RA33 Specifications

General IconGeneral
BrandEndress+Hauser
ModelRA33
CategoryController
LanguageEnglish

Summary

Operating Instructions

Brief Overview

Safety Instructions

Covers essential safety guidelines for device operation and handling.

Installation

Details on the physical setup and mounting of the batch controller.

Wiring

Information on electrical connections and terminal assignments.

Display and Operating Elements

Overview of the device's user interface and controls.

Commissioning

Steps and procedures for initial setup and operation.

Applications for the Batch Controller

1 Safety Instructions

1.1 Designated Use

Defines the intended purpose and media for the batch controller.

1.2 Installation, Commissioning and Operation

Highlights safety aspects for installation, commissioning, and operation.

1.3 Operational Safety

Details on technical improvements and manufacturer's rights.

1.4 Return

Procedures for returning the device for repair or other reasons.

1.5 Notes on Safety Conventions and Icons

Explains the meaning of safety icons and symbols used in the manual.

2 Identification

2.1 Device Tag

Information about the device nameplate and its details.

2.2 Scope of Delivery

Lists the items included in the batch controller package.

2.3 Certificates and Approvals

Details on device certifications and compliance with standards.

3 Installation

3.1 Incoming Acceptance, Transport and Storage

Guidelines for receiving, transporting, and storing the device.

3.2 Dimensions

Provides physical dimensions of the batch controller and mounting plate.

3.3 Installation

Describes general installation procedures and device orientation.

3.4.1 Wall Mounting

Instructions for attaching the device to a wall using the mounting plate.

3.4.2 Panel Mounting

Procedure for installing the device into a panel cutout.

3.4.3 Support Rail/Top-Hat Rail Mounting

Steps for mounting the device onto a support or top-hat rail.

3.4.4 Pipe Mounting

Guide for securing the device to a pipe using steel belts.

3.5 Post-installation Check

Procedures for verifying the installation after the device is mounted.

4 Wiring

4.1 Connection Requirements

Specifies necessary precautions and conditions for electrical connections.

4.2 Quick Wiring Guide

Provides a simplified diagram and terminal assignments for wiring.

4.2.1 Open Housing

Instructions and diagrams for safely opening the device housing.

4.3 Connecting the Sensors

4.3.1 Flow

Details on connecting flow sensors with external or device power supply.

4.3.2 Temperature

Instructions for connecting RTD temperature sensors.

4.4 Outputs

4.4.1 Analog Output

Describes the analog output configuration as current or voltage pulse.

4.4.2 Pulse Output

Details the voltage levels and current for pulse outputs.

4.4.3 Open Collector Output

Using digital outputs as status or pulse outputs for batch control.

4.5 Communication

4.5.1 Ethernet TCP/IP (Optional)

Configuration and connection details for the Ethernet interface.

4.5.2 Modbus TCP (Optional)

Explains using Modbus TCP for data transmission via Ethernet.

4.5.3 Modbus RTU (Optional)

Details on connecting via Modbus RTU (RS-485) interface.

4.5.4 Printer Interface / RS232 (Optional)

Information on connecting a printer via the RS232 interface.

4.6 Post-connection Check

5 Operation

5.1 General Notes for Operation

General guidelines for operating the batch controller via keys or software.

5.2 Display and Operating Elements

Identifies and explains the device's display and control buttons.

5.2.1 Operating Elements

Detailed description of the function and operating keys.

5.2.2 Function for Entering a Value for the Preset Counter

How to enter and use preset counter values for batching.

5.2.3 Display

Explanation of display groups and their content during operation.

5.2.4 FieldCare Device Setup Operating Software

5.3 Operating Matrix

Language

Selection of the operating language for the device interface.

Display/operation menu

Settings for display groups, brightness, contrast, and stored values.

Setup menu

Parameters for quick commissioning and advanced instrument configuration.

Diagnostics menu

Functions for device diagnostics, event logs, and information.

Expert menu

Access to advanced settings, fine-tuning, and service functions.

6 Commissioning

6.1 Quick Commissioning/Make it Run

Steps for rapid setup of the standard batch controller application.

6.2 Applications

Explanation of various application possibilities and their setup.

6.2.1 Batch Controller with Flow Measurement and 1-Stage Batching

Description of a standard application for dosing with flow measurement.

6.2.2 Batch Controller with Flow Measurement and 2-Stage Batching

Details on two-stage batching using two valves for precise dosing.

6.2.3 Batch Controller with API Temperature Compensation

Application for volume correction using temperature compensation for mineral oils.

6.2.4 Batch Controller with API Temperature/Density Compensation

Application for volume correction using temperature and density for mineral oils.

6.2.5 Batch Controller with Mass Calculation

Describes calculating mass based on volume and density measurements.

6.2.6 Manual Batching

Using the device as a volume counter with manual start/stop control.

6.3 Configuring the Basic Parameters/General Device Functions

6.3.1 Inputs

Configuration settings for flow (pulse/current), temperature (RTD/current), and density inputs.

6.3.2 Outputs

Configuration and usage of relays, open collector, and universal outputs.

6.3.3 Application

Settings for batch control, including batch modes, filling stages, and correction.

Batch Settings

Configures batch mode, counting direction, and filling stages.

Counting Direction

Sets the direction for counting display and totalizer.

Filling Stages

Configures 1-stage or 2-stage batching with delay and pre-stop quantities.

Fixed and Automatic After-Run Correction

Improves batching accuracy by compensating for valve response times.

Maximum Preset Counter

Defines the limit for preset counter entries to prevent errors.

Batch Information

Manages batch identifiers, names, and numbers for reporting.

Display Groups

Settings for organizing and displaying process values on the device.

6.3.4 Data Logging

6.3.5 Access Protection

6.3.6 Logbooks

6.3.7 Communication/Fieldbuses

Web server

Enables viewing device display values via a web browser over Ethernet.

Web server settings

Configuration options for accessing device data via the web server.

Printer Interface

6.4 Optional Device Settings/Special Functions

6.4.1 Compensation

Corrects measured volumes using temperature and density for accurate batching or mass conversion.

7 Maintenance

8 Accessories

9 Troubleshooting

9.1 Instrument Diagnostics and Troubleshooting

General procedures for diagnosing and resolving device errors or alarms.

9.2 Error Messages

Lists common error codes, their descriptions, and recommended remedial actions.

9.2.1 Troubleshooting for MODBUS

Specific checks for troubleshooting MODBUS communication issues.

9.2.2 Device Error/Alarm Relay

Explains how device errors trigger the alarm relay or change display backlighting.

9.3 Diagnosis List

Details on the diagnostic list, its contents, and how it is displayed.

9.4 Output Function Test

Procedures for testing relay, analog, and pulse outputs for proper function.

9.5 Spare Parts

Lists available spare parts with their order codes and specifications.

9.6 Return

Instructions for returning the device for repair, including packaging requirements.

9.7 Disposal

Guidelines for the environmentally sound disposal of the device's electronic components.

10 Technical Data

10.0.1 Input

Specifications for current, pulse, and frequency inputs, including reaction times.

10.0.2 Output

Technical specifications for current/pulse outputs, relays, digital outputs, and auxiliary voltage.

10.0.3 Terminal Assignment

Diagram and details of terminal connections for various inputs and outputs.

10.0.4 Communication Interfaces

Specifications for USB, Ethernet TCP/IP, RS232 printer, and RS485 interfaces.

10.0.5 Performance Characteristic

Details on operating conditions, arithmetic unit cycle time, and installation requirements.

10.0.6 Installation

Specifies mounting locations and orientation guidelines.

10.0.7 Environment

Information on ambient temperature, storage, climate class, electrical safety, and degree of protection.

10.0.8 Mechanical Construction

Provides dimensions, weight, material, and terminal details of the device.

10.0.9 Human Interface

Describes the display elements, LED status indicators, and keypad layout.

Local operation

Details on operating the device using its front panel buttons and keypad.

Configuration Interface

Explains configuring the device via PC using FieldCare software.

Data logging

Information on the real-time clock and data logging capabilities.

10.0.10 Certificates and Approvals

Lists the device's compliance with EU directives and CE mark.

Other standards and guidelines

Lists other relevant standards and guidelines the device adheres to.

11 Appendix

11.1 Operating Functions and Parameters

Explains direct access codes for menu items and parameter settings.

Language parameters

Select the operating language for the device.

Display/operation menu

Settings for display groups, brightness, contrast, and stored values.

Preset counter

Allows entering or viewing the preset counter value.

Change group

Selects the display group or changes between configured groups.

Display brightness

Adjusts the brightness level of the device display.

Contrast display

Adjusts the contrast level of the device display.

Stored values

Displays stored analyses such as interval, day, month, and billing date counters.

Print

Initiates printing of the batch report.

11.1.3 Setup menu

Configuration options for units, signal types, date/time, and system settings.

11.1.4 Diagnostics menu

Provides access to device information, diagnosis messages, event logs, and simulation functions.

11.1.5 Expert menu

Allows modification of all device parameters and settings, including rapid access.

11.2 Icons

11.3 Units Used in the Device

11.4 Definition of Important System Units

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