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EnerSys alpha Cordex CXPS-E105 - User Manual

EnerSys alpha Cordex CXPS-E105
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Cordex® CXPS-E105
225 A Edge Power Systems
User Guide ID: 0922001-J0
Eective: 03/2023
Read this document carefully.
Learn how to protect your equipment from damage and fully understand its functions.

Table of Contents

Questions and Answers

  • V
    vhansenAug 5, 2025
    How to fix EnerSys Power Supply distribution not communicating with the controller?
    • D
      David LeeAug 6, 2025
      If the distribution is not communicating with the controller, there are a couple of things to check: * First, ensure the DB25 cable is securely plugged in. * Second, verify that the distribution panel is turned on by sliding the POWER on/off switch to the ON (up) position on the logic board.
  • J
    Jessica ThompsonAug 10, 2025
    What to do if EnerSys alpha Cordex CXPS-E105 Power Supply shows no load or battery circuit breaker trip alarm but the red trip alarm LED is on?
    • G
      gsilvaAug 10, 2025
      If you observe no load or battery circuit breaker trip alarm in the controller, yet the red trip alarm LED on the distribution panel is illuminated when a breaker trips, the DB25 cable might not be properly connected. Ensure the DB25 cable is securely plugged in.
  • M
    Mrs. Kristin PerezAug 15, 2025
    Why EnerSys alpha Cordex CXPS-E105 Power Supply battery breaker trip doesn't create an alarm?
    • T
      Timothy GomezAug 15, 2025
      If a battery breaker trip doesn't create an alarm, it could be due to the following reasons: 1. The DB25 cable might not be plugged in; ensure it is securely connected. 2. The breaker may not have an auxiliary switch. Use only breakers equipped with an auxiliary switch.
  • D
    Dawn KimAug 20, 2025
    What causes EnerSys alpha Cordex CXPS-E105 Power Supply contactor to not close after LVD activation countdown?
    • L
      Laura BrownAug 20, 2025
      If the contactor doesn't close when the LVD activation countdown is finished, the DB25 cable might not be plugged in. Make sure that you plug in the DB25 cable.
  • M
    Michelle HawkinsAug 26, 2025
    What should I do if EnerSys alpha Cordex CXPS-E105 contactor doesn't close when LVD bypass switch is toggled down?
    • J
      jessica52Aug 26, 2025
      If the contactor doesn't close when the LVD bypass switch is toggled down and the LVD status LED turned from green to yellow, the DB25 cable may not be plugged in. Ensure that the DB25 cable is properly connected.
  • N
    Natasha CookAug 31, 2025
    What to do if LVD bypass alarm is on when LVD bypass switch of EnerSys alpha Cordex CXPS-E105 is in AUTO position?
    • B
      bfryAug 31, 2025
      If the LVD bypass alarm is active when the LVD bypass switch is in the AUTO position (up) and turns off when it is in the OVERRIDE position, it might be because the circuit breakers were inventoried while the switch was in the bypass position. Inventory the circuit breakers again with the LVD bypass switch in the AUTO position.

Summary

1. Safety

1.1 Safety symbols

Explains safety symbols used in the document and their meanings.

1.2 General warning and cautions

Provides essential warnings and cautions for safe operation and installation.

1.3 Electrical safety

Details critical safety procedures related to electrical hazards in the system.

1.4 Battery safety

Outlines safety precautions and procedures for handling and working with batteries.

2. Introduction

2.1 Document scope

Defines the content and purpose of the user guide.

2.2 Product overview

Provides a general description of the Cordex® CXPS-E105 power systems.

2.3 System configurations

Lists the available configurations for the Cordex® CXPS-E105 edge power systems.

2.4 Product part numbers

Lists the part numbers for various modules and accessories.

3. Specifications

3.1 Cordex CXPS-E105 225 A edge power systems

Details the electrical and environmental specifications of the power system.

4. Features

4.1 Cordex CXDM-E1 DC distribution panel

Describes the features and functions of the DC distribution panel.

4.2 Cordex CXCi HP controller

Explains the capabilities and interface of the system controller.

4.3 Cordex HP rectifiers

Details the features of the Cordex® HP rectifier modules.

5. Inspection

5.1 Packing materials

Information regarding packaging materials used for product shipment.

5.2 Returns for service

Guidelines and warnings for returning products for service.

5.3 Check for damage

Procedures for inspecting the product for any shipping damage.

5.4 General receipt of shipment

Details on verifying received shipment contents against order options.

5.5 Miscellaneous small parts

Guidance on checking included small parts and configuration kits.

6. Installation

6.1 Safety precautions

Reiterates safety precautions relevant to the installation process.

6.2 Tools required

Lists the necessary tools for installing the power system components.

6.3 Assembly and mounting

Provides instructions for assembling and mounting the power system.

6.4 Rectifier installation

Step-by-step guide for installing rectifier modules into the shelf.

6.5 Breaker installation

Instructions for installing load and battery breakers.

6.6 Installation of external batteries

Guidance on safely installing external batteries.

7. Wiring

7.1 Installation notes

Notes on installation procedures and tools required.

7.1.1 Calculating output wire size requirements

Guides on calculating appropriate wire sizes based on voltage drop.

7.2 Grounding

Details on proper grounding procedures for the power system.

7.3 AC feeder protection and sizing

Recommendations for AC feeder protection and sizing for reliability.

7.4 AC wiring

Instructions for AC wiring, including connector types and cords.

7.5 DC wiring

Guidelines for DC wiring, including cable types and termination.

7.6 System and battery connections

Procedures for making system and battery connections safely and correctly.

7.7 Distribution cabling

Details on planning and executing distribution cabling.

7.8 Alarm and signal connections

Explains how to connect alarms and signals to the controller.

7.9 Signal wiring connections for controller

Provides guidance on signal wiring for the system controller.

7.9.1 Alarm (relay) outputs

Describes the alarm relay outputs and their wiring configurations.

7.9.2 Digital inputs

Explains the function and usage of digital input channels.

7.9.3 Analog inputs

Details the analog input channels for monitoring various electrical signals.

7.10 CAN serial ports

Information on CAN serial ports for communication between modules.

7.11 Network and remote communication

Covers network and remote communication setup via Ethernet.

8. System startup

8.1 Check system connections

Steps to verify all system connections before powering up.

8.2 Verify AC input and power up rectifier shelf

Procedure to verify AC input and power up the rectifier shelf.

8.3 Check battery polarity and connect the batteries

Instructions for checking battery polarity and connecting batteries.

8.4 Controller alarm configuration for nominal 120 Vac operation

Configuring controller alarms for 120Vac input voltage.

8.5 Controller reset

Methods for resetting the system controller.

8.6 LVD control

Information and procedures for controlling the Low Voltage Disconnect (LVD).

9. Rectifier modes and factory default values

9.1 Rectifier modes

Explains the different operating modes for rectifier modules.

9.1.1 Output voltage modes

Details the various output voltage modes for rectifier operation.

9.1.2 Output current and power modes

Explains how output current and power modes affect system performance.

9.1.3 Factory ranges and default values

Lists factory settings, ranges, and default values for rectifiers.

10. Maintenance

10.1 Rectifiers

Procedures for maintaining the rectifier modules.

10.2 Batteries

Recommended checks and procedures for battery maintenance.

10.3 Troubleshooting

Provides solutions for common issues encountered with the system.

11. Acronyms and definitions

EnerSys alpha Cordex CXPS-E105 Specifications

General IconGeneral
BrandEnerSys
Modelalpha Cordex CXPS-E105
CategoryPower Supply
LanguageEnglish