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EnerSys alpha Cordex CXPS-E105 User Manual

EnerSys alpha Cordex CXPS-E105
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Cordex® CXPS-E105
225 A Edge Power Systems
User Guide ID: 0922001-J0
Eective: 03/2023
Read this document carefully.
Learn how to protect your equipment from damage and fully understand its functions.

Table of Contents

Questions and Answers:

EnerSys alpha Cordex CXPS-E105 Specifications

General IconGeneral
BrandEnerSys
Modelalpha Cordex CXPS-E105
CategoryPower Supply
LanguageEnglish

Summary

1. Safety

1.1 Safety symbols

Explains safety symbols used in the document and their meanings.

1.2 General warning and cautions

Provides essential warnings and cautions for safe operation and installation.

1.3 Electrical safety

Details critical safety procedures related to electrical hazards in the system.

1.4 Battery safety

Outlines safety precautions and procedures for handling and working with batteries.

2. Introduction

2.1 Document scope

Defines the content and purpose of the user guide.

2.2 Product overview

Provides a general description of the Cordex® CXPS-E105 power systems.

2.3 System configurations

Lists the available configurations for the Cordex® CXPS-E105 edge power systems.

2.4 Product part numbers

Lists the part numbers for various modules and accessories.

3. Specifications

3.1 Cordex® CXPS-E105 225 A edge power systems

Details the electrical and environmental specifications of the power system.

4. Features

4.1 Cordex® CXDM-E1 DC distribution panel

Describes the features and functions of the DC distribution panel.

4.2 Cordex® CXCi HP controller

Explains the capabilities and interface of the system controller.

4.3 Cordex® HP rectifiers

Details the features of the Cordex® HP rectifier modules.

5. Inspection

5.1 Packing materials

Information regarding packaging materials used for product shipment.

5.2 Returns for service

Guidelines and warnings for returning products for service.

5.3 Check for damage

Procedures for inspecting the product for any shipping damage.

5.4 General receipt of shipment

Details on verifying received shipment contents against order options.

5.5 Miscellaneous small parts

Guidance on checking included small parts and configuration kits.

6. Installation

6.1 Safety precautions

Reiterates safety precautions relevant to the installation process.

6.2 Tools required

Lists the necessary tools for installing the power system components.

6.3 Assembly and mounting

Provides instructions for assembling and mounting the power system.

6.4 Rectifier installation

Step-by-step guide for installing rectifier modules into the shelf.

6.5 Breaker installation

Instructions for installing load and battery breakers.

6.6 Installation of external batteries

Guidance on safely installing external batteries.

7. Wiring

7.1 Installation notes

Notes on installation procedures and tools required.

7.1.1 Calculating output wire size requirements

Guides on calculating appropriate wire sizes based on voltage drop.

7.2 Grounding

Details on proper grounding procedures for the power system.

7.3 AC feeder protection and sizing

Recommendations for AC feeder protection and sizing for reliability.

7.4 AC wiring

Instructions for AC wiring, including connector types and cords.

7.5 DC wiring

Guidelines for DC wiring, including cable types and termination.

7.6 System and battery connections

Procedures for making system and battery connections safely and correctly.

7.7 Distribution cabling

Details on planning and executing distribution cabling.

7.8 Alarm and signal connections

Explains how to connect alarms and signals to the controller.

7.9 Signal wiring connections for controller

Provides guidance on signal wiring for the system controller.

7.9.1 Alarm (relay) outputs

Describes the alarm relay outputs and their wiring configurations.

7.9.2 Digital inputs

Explains the function and usage of digital input channels.

7.9.3 Analog inputs

Details the analog input channels for monitoring various electrical signals.

7.10 CAN serial ports

Information on CAN serial ports for communication between modules.

7.11 Network and remote communication

Covers network and remote communication setup via Ethernet.

8. System startup

8.1 Check system connections

Steps to verify all system connections before powering up.

8.2 Verify AC input and power up rectifier shelf

Procedure to verify AC input and power up the rectifier shelf.

8.3 Check battery polarity and connect the batteries

Instructions for checking battery polarity and connecting batteries.

8.4 Controller alarm configuration for nominal 120Vac operation

Configuring controller alarms for 120Vac input voltage.

8.5 Controller reset

Methods for resetting the system controller.

8.6 LVD control

Information and procedures for controlling the Low Voltage Disconnect (LVD).

9. Rectifier modes and factory default values

9.1 Rectifier modes

Explains the different operating modes for rectifier modules.

9.1.1 Output voltage modes

Details the various output voltage modes for rectifier operation.

9.1.2 Output current and power modes

Explains how output current and power modes affect system performance.

9.1.3 Factory ranges and default values

Lists factory settings, ranges, and default values for rectifiers.

10. Maintenance

10.1 Rectifiers

Procedures for maintaining the rectifier modules.

10.2 Batteries

Recommended checks and procedures for battery maintenance.

10.3 Troubleshooting

Provides solutions for common issues encountered with the system.

11. Acronyms and definitions