Fabdec DARI-KOOL GALA-KOOL Pro

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Summary

Introduction

Function Overview

Overview of the Gala-Kool Pro's basic functions and system adaptability.

Safety Guidelines

Electrical Safety Precautions

Details on protecting the controller, circuits, and load circuits according to regulations.

Intended Use and Regulatory Compliance

Specifies intended applications and compliance with EMC and LVD directives.

Wiring, Screening, and Earthing

Guidelines for proper installation, cable separation, and earthing practices.

Electrical Connection

Connection Diagram and Default Configuration

Illustrates connections and explains default relay/input assignments for components.

Technical Data

Control Unit Specifications

Lists operating voltage, relay contacts, display, sensor inputs, and environmental specs.

Sensor Installation and Cable Management

Instructions for fitting the sensor, avoiding cable damage, and correction procedures.

Operation

Setting Date and Time

Procedure for setting the current date and time on the control unit.

Parameter Levels and Navigation

Explains the 10 parameter levels and how to access them via codes.

Control Panel Button Functions

Describes the function of each button on the control panel for various modes.

LED Status Indicators

Explains the meaning of different LEDs in cooling and cleaning modes.

Understanding Operation Modes

Details the OFF mode and Cooling mode, including start delays.

Daily Milk Collection Tasks

Covers milk collection, tank emptying, and drawing small milk quantities.

Cleaning Mode Operations

Steps for starting, stopping, and managing the cleaning process.

Robot Operation Control

Explains robot interaction during cooling and cleaning modes.

Cleaning Process and Methods

Cleaning Methods Overview

Describes four cleaning methods for cooling tanks: beaker, two dosing pumps, displacement.

Cleaning Programme Diagram

Visual representation of cleaning cycles, stages, and programme steps.

Explanation of Cleaning Process Programming

Detailed explanation of programming cleaning stages and parameter settings.

Service Functions for Cleaning Cycle Testing

Functions for testing cleaning cycles, including single step and short wash programs.

Tank Monitor and Fault Handling

Tank Monitor Operation Overview

Explains the tank monitor's role in checking operations and indicating alarms.

Milk Draw-off Status Indicators

Illustrates how LED status indicates if milk can be drawn off based on alarms.

Handling Multiple and Existing Faults

Procedures for cancelling multiple alarms and accessing fault memory.

Fault Codes and Descriptions

Lists critical, informative, system (cleaning/cooling), and external sensor alarms.

Parameter Settings

Changing and Saving Parameter Values

Guides on entering level codes and saving parameter changes.

General Cooling Parameters (c parameters)

Parameter settings for target temperatures, hysteresis, and agitator running times.

Extended Cooling Parameters (P parameters)

Parameters for emergency cooling, compressor delay, temperature limits, and agitator settings.

General Cleaning Parameters (n parameters)

Defines running times for various cleaning stages, including water intake and circulation.

Extended Cleaning Parameters (r parameters)

Parameters for safety elements, detergent options, drain valve settings, and cleaning stage passes.

Service Parameters (E parameters)

Parameters for querying actual states like tank monitoring time counters and battery voltage.

General Tank Monitor Parameters (h parameters)

Parameters for fault messages during cooling mode, like temperature limits and cooling interruptions.

Extended Tank Monitor Parameters (H parameters)

Parameters for 'Don't add milk' conditions, power failure times, cleaning temp monitoring, and agitator monitoring.

Alarm Event Assignment (F parameters)

Assigns specific alarm effects (LEDs, relays, SMS) to fault messages F1 to F61.

Configuration (A parameters)

Crucial for system setup, allocating functions to relays and digital inputs.

I;O Test Parameters (o parameters)

Allows testing of all inputs and outputs, including relays and digital inputs.

Other Information and Features

Butterfly Valve Operation

Details manual and pneumatic butterfly valve operation and safety switch configuration.

Robot Control Integration

Explains robot control methods and cleaning release via robot signals.

Cooling Start Delay Variants

Explains various options for delaying the compressor start after cooling mode activation.

Sensor Functions and Faults

Covers second sensor function, level alarms during cooling, and sensor fault procedures.

Automatic Operation Features

Describes automatic start of agitation and cooling mode after cleaning.

Heating Control and Protection

Explains heating phases, start delay, and protection mechanisms for heater and pump.

Cleaning Pump Air Venting

Method for removing air from the cleaning pump using switch-on/off impulses.

Level Control Sensitivity Adjustment

Adjusting water quality sensitivity for level control in I/O test and washing parameters.

Cleaning Stage Configuration

Setting the number of individual cleaning stages and configuring alkaline/acidic wash sequences.

Cleaning Program Break and Test Alarms

Allows adding breaks to cleaning programs and testing alarm functions.

Tank Monitor Activation Delay

Delays tank monitor activation during commissioning to avoid false alarms.

Power Failure Procedures and Power Pack

How the unit handles power failures and the benefits of an optional power pack.

Agitator Monitoring Module

Details optional modules for monitoring agitator motors and detecting defects.

Electronic System Interference Measures

Recommendations for minimizing interference and ensuring reliable operation of electronic systems.