Fayat Group DYNAPAC CA5000

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Table of Contents3
Introduction13
The Machine13
Intended Use13
Warning Symbols13
Safety Information13
General14
CE Marking and Declaration of Conformity15
Safety - General Instructions17
Safety - When Operating19
Driving Near Edges19
Work Driving19
Safety (Optional)21
Air Conditioning21
Special Instructions23
Standard Lubricants and Other Recommended Oils and Fluids23
Higher Ambient Temperatures, above +40°C (104°F)23
Temperatures23
High Pressure Cleaning23
Fire Fighting24
Roll over Protective Structure (ROPS), ROPS Approved Cab24
Welding24
Battery Handling24
Jump Starting (24V)25
Technical Specifications27
Vibrations - Operator Station27
Noise Level27
Electrical System27
Slopes27
Dimensions, Side View28
Dimensions, Top View29
Weights and Volumes30
Working Capacity30
General34
Liquid-Filled Tyres (Ballastade Tyres)34
Hydraulic System35
Air Conditioning / Automatic Climate Control (ACC) (Optional)35
Tightening Torque36
Machine Description37
Diesel Engine37
Electrical System37
Propulsion System/Transmission37
Brake System38
Steering System38
Vibration System38
Cab38
FOPS and ROPS38
Identification39
Product and Component Plates39
Product Identification Number on the Frame39
Machine Plate40
Explanation of 17PIN Serial Number40
Engine Plates41
Decals42
Location - Decals42
Safety Decals43
Info Decals45
Instruments/Controls46
Control Panel and Controls46
Function Descriptions47
Warning Indication - Membrane Panel (Keypad)50
Display Explanations51
Machine Alarm54
Dynapac Sub System (DSS)55
Main Menu56
User Settings56
Service Menu57
About58
Operator Help When Starting59
Operator Help Workmode59
Display When Activating Choice Via the Button Set60
Instruments and Controls, Cab61
Function Description of Instruments and Controls in the Cab62
Using the Cab Controls63
Defroster63
Heat63
Ac/Acc63
ACC - Control Panel64
Main Display Screen64
ACC - Operation Menus64
Electrical System66
Fuses in the Main Switchbox (Deutz)67
Fuses at Master Switch (Deutz)68
Fuse Box at Master Switch (Deutz)68
Fuses in Cab69
Operation71
Before Starting71
Master Switch - Switching on71
Operator's Seat - Adjustment71
Belt Reminder72
Operator's Seat, Comfort - Adjustments72
Control Panel, Adjustments73
Parking Brake73
Display - Control74
Interlock75
Operator Position75
View76
Starting77
Starting the Engine77
Driving78
Operating the Roller78
Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)78
Machine with Speed Limiter (Speed Potentiometer) - Optional79
Slopes80
Machine with TC (Anti-Spin)81
Slopes (TC (Anti-Spin))81
Interlock/Emergency Stop/Parking Brake - Check82
Burnout of DPF Filter - (Iiib/T4I)83
DPF Displays83
Vibration85
Manual/Automatic Vibration85
Manual Vibration - Switching on85
Amplitude - Changeover86
Seismic - (Optional)86
Adjustable (Variable) Frequency - (Optional)87
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional87
Setting Limit88
Operation CMV89
Braking90
Normal Braking90
Emergency Braking90
Switching off91
Parking91
Chocking the Drums91
Master Switch92
Long-Term Parking93
Engine93
Battery93
Air Cleaner, Exhaust Pipe93
Fuel Tank93
Hydraulic Reservoir93
Hoods, Tarpaulin93
Tires (All-Weather)94
Miscellaneous95
Lifting95
Locking the Articulation95
Lifting the Roller96
Lifting the Roller with Jack96
Unlocking the Articulation97
Towing/Recovering97
Short Distance Towing with the Engine Running98
Short Distance Towing When the Engine Is Inoperative99
Towing the Roller100
Transport100
Securing CA5000/5500/6000/6500 for Loading101
Operating Instructions - Summary103
Preventive Maintenance105
Acceptance and Delivery Inspection105
Warranty105
Maintenance107
Lubricants and Symbols107
Maintenance Symbols108
Service and Maintenance Points109
General109
Periodic Service (Service Message) - Optional110
Every 10 Hours of Operation (Daily)111
After the FIRST 50 Hours of Operation111
Every 50 Hours of Operation (Weekly)111
Every 250 / 750 / 1250 / 1750 Hours of Operation112
Every 500 / 1500 Hours of Operation112
Every 1000 Hours of Operation113
Every 2000 Hours of Operation114
Every Other Year115
Service - Checklist116
Maintenance, 10H117
Scrapers - Check, Adjustment117
Scrapers, Pad-Drum118
Scrapers (Heavy Duty), Pad Drum118
Flexible Scrapers (Optional)119
Air Circulation - Check119
Coolant Level - Check120
Diesel Engine Check Oil Level120
Fuel Tank - Filling121
Hydraulic Reservoir - Check Fluid Level121
Maintenance, First 50H123
Hydraulic Filter - Replacement123
Drum Cartridge - Oil Change124
Tires - Air Pressure - Wheel Nuts - Tightening125
Drum Gearbox - Oil Change126
Steering Hitch - Tightening126
Maintenance - 50H127
Air Cleaner127
Check Hoses and Connections127
Maintenance Measures - 250 H129
Drum Cartridge - Checking the Oil Level129
Drum Cartridge - Cleaning the Ventilation Screw130
Rear Axle Differential - Check Oil Level130
Rear Axle Planetary Gears - Check Oil Level131
Drum Gearbox - Checking the Oil Level131
Radiator - Check/Cleaning132
Rubber Elements and Fastening Screws - Check132
Battery - Check Condition133
Air Conditioning (Optional) - Inspection133
Automatic Climate Control (Optional) - Inspection134
Maintenance Measures - 500 H135
Drum Cartridge - Checking the Oil Level135
Drum Cartridge - Cleaning the Ventilation Screw136
Air Cleaner136
Checking - Change the Main Air Filter136
Backup Filter - Change137
Air Cleaner - Cleaning137
Rear Axle Differential - Check Oil Level138
Rear Axle Planetary Gears - Check Oil Level138
Drum Gearbox - Checking the Oil Level139
Radiator - Check/Cleaning139
Fuel Pre-Filter - Replacement140
Replacing the Fuel Filter140
Hood, Hinges - Lubrication141
Diesel Engine - Oil and Filter Change141
Seat Bearing - Lubrication142
Maintenance - 1000H143
Hydraulic Filter - Replacement143
Drum Cartridge - Checking the Oil Level144
Drum Cartridge - Cleaning the Ventilation Screw145
Air Cleaner145
Checking - Change the Main Air Filter145
Backup Filter - Change146
Air Cleaner - Cleaning147
Rear Axle Differential - Oil Change148
Rear Axle Planetary Gear - Oil Change148
Drum Gearbox - Oil Change149
Radiator - Check/Cleaning149
Fuel Pre-Filter - Replacement150
Replacing the Fuel Filter150
Diesel Engine - Oil and Filter Change151
Seat Bearing - Lubrication152
Hydraulic Reservoir - Draining152
Fuel Tank - Draining (Optional)153
Air Conditioning (Optional) Fresh Air Filter - Change153
Steering Hitch - Tightening154
Maintenance - 2000H155
Hydraulic Reservoir - Oil Change155
Hydraulic Filter - Replacement156
Drum Cartridge - Oil Change157
Drum Cartridge - Cleaning the Ventilation Screw158
Drum Gearbox - Oil Change158
Air Cleaner158
Checking - Change the Main Air Filter158
Backup Filter - Change159
Air Cleaner - Cleaning160
Rear Axle Planetary Gear - Oil Change160
Rear Axle Differential - Oil Change161
Radiator - Check/Cleaning162
Fuel Pre-Filter - Replacement162
Replacing the Fuel Filter163
Diesel Engine - Oil and Filter Change164
Seat Bearing - Lubrication165
Hydraulic Reservoir - Draining165
Fuel Tank - Draining (Optional)166
Air Conditioning (Optional) Fresh Air Filter - Change166
Automatic Climate Control (Optional) - Overhaul167
Drying Filter - Check167
Steering Hitch - Tightening168

Fayat Group DYNAPAC CA5000 - Page 2

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