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Flowserve APEX 7000 User Manual

Flowserve APEX 7000
34 pages
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1
USER INSTRUCTIONS
Installation
Operation
Maintenance
P4, P5, EP5, APEX 7000
Pneumatic Positioners
FCD PMENIM0006-00-A5 12/18
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Flowserve APEX 7000 Specifications

General IconGeneral
TypeDigital Valve Positioner
Operating Temperature-40 to 185 °F (-40 to 85 °C)
EnclosureNEMA 4X, IP66
MaterialsAluminum, Stainless Steel
Communication ProtocolHART
Supply Pressure20 to 100 psi
Input Signal4-20 mA
MountingIEC 534-6 (NAMUR)

Summary

Introduction to Flowserve Positioners

P4 Positioner Overview

Overview of the P4 pneumatic valve positioner, its features, and applications.

P5 Positioner Overview

Details on the P5 pneumatic positioner base unit and its modular design.

EP5 Positioner Overview

Features and benefits of the EP5 positioner, highlighting modularity for various applications.

Storage and Handling Instructions

Storage Seal Application (P5/EP5)

Instructions for using storage seals on P5/EP5 enclosure entry points.

Operating Principle

Installation Procedures

Air Supply Requirements

Specifies the necessary quality and pressure for the supply air.

Mounting and Spindle Installation

Details on mounting the positioner to the actuator and spindle installation.

Pneumatic and Electrical Connections

Cam Adjustment Procedure

Positioner Calibration

Indicator Adjustment

P5/EP5 Indicator Adjustment Steps

Procedure to adjust the indicator on P5/EP5 models.

P4 Indicator Adjustment Steps

Procedure to adjust the indicator on P4 models.

Front Cover and Indicator Cover Assembly

I/P Unit for EP5/APEX 7000

Mounting I/P Unit to P5/EP5

Maintenance Procedures

Pilot Valve Servicing

Steps for cleaning and inspecting the pilot valve assembly.

Diaphragm Replacement

Procedure for installing and centering the diaphragm.

Feedback Spring Access and Installation

Instructions for accessing and installing the feedback spring.

Balance Arm Removal and Installation

Steps for removing and installing the balance arm.

Lower Arm Servicing

Procedure for accessing, cleaning, and installing the lower arm.

O-ring Maintenance and Lubrication

Guidance on O-ring maintenance and selection of grease.

EP5 Filter Plug Servicing

Instructions for replacing the filter plug and checking for moisture.

Feedback Unit Installation (P5/EP5)

Troubleshooting Common Issues

Technical Data: P4

Technical Data: P5

Technical Data: EP5

P4 Dimensional Drawings

P4 Spare Parts

P4 Spare Parts List

Detailed listing of spare parts for the P4 positioner.

P5/EP5 Spare Parts

P5/EP5 Spare Parts Diagram

Exploded view illustrating spare parts for P5/EP5 positioners.

P5/EP5 Spare Parts List

Detailed listing of spare parts for P5/EP5 positioners.

P5/EP5 I/P Unit Spare Parts

Specific spare parts for the I/P unit used with P5/EP5.

Appendix A: Calibration

APEX 7000 Calibration Guide

Step-by-step guide for calibrating the APEX 7000 positioner.

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