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FPG Fusion User Manual

FPG Fusion
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Food & Beverage Cabinet

Table of Contents

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FPG Fusion Specifications

General IconGeneral
BrandFPG
ModelFusion
CategoryDisplay Case
LanguageEnglish

Summary

Introduction and Warranty Information

Welcome to FPG

Welcome to FPG and its products, designed for optimal performance and visual merchandising appeal.

Guidance and Help

Read the instruction book carefully and follow recommendations for optimal operation and care.

Warranty Period

Future Products Group Limited warrants the product for ONE YEAR against defects in workmanship or material.

Liability Exceptions

Warranty liability does not cover loss or damage arising from misuse, neglect, alteration, or incorrect installation.

Specific Exclusions from Warranty

Exclusions include glass breakage, maladjustment by unqualified persons, routine cleaning, and fair wear and tear.

Warranty Assessment and Time Limits

Liability depends on FPG assessment. Service is not guaranteed within a specific time limit.

Warranty Claim Caution

No warranty claim accepted unless authorised by FPG prior to commencement of service.

Cabinet Operation Overview

Cabinet Layout Description

Describes the Fusion Series cabinets, their independent heated/refrigerated sections, and power supply.

Refrigeration Equipment Location

The refrigeration equipment is located in the base of the cabinet with openings for adequate ventilation.

Heated Section Functionality

Heat provided by radiant elements and a directly heated lower shelf, controlled from the back.

Controls and Settings

Mains Power Supply

Each section has independent mains power supply. Heated section has a switch for heating/lighting.

Refrigerated Section Controls

No operator control switches on refrigerated section. Controller gear is in the base with displays and buttons.

Preparation for Use

Power Supply Connection

Ensure that power is connected correctly to both cabinet sections.

Defrost Cycle Operation

The refrigeration system automatically defrosts periodically, optimised for minimal product temperature effect.

Shelf Loading Guidelines

Maximum loading of any shelf must not exceed 15kg of evenly distributed products.

Operational Routines and Disposal

After Hours Procedures

Switch off heated section after hours. Turn off refrigerated section lighting to conserve power.

Cleaning Procedures

Best to clean at end of day for optimal recovery before customers arrive.

Warning: Flammable Products

Do not store explosive substances, such as aerosol cans with flammable propellant, in this appliance.

Specialist Equipment Disposal

Requires specialist procedures for safe removal of refrigerant gasses and flammable foam materials.

Trouble Shooting Common Issues

Heated Section Not Operating

Check mains switch, circuit breakers, or fuses. Remedy involves checking power and replacing components.

Incorrect Heated Section Temperature

Possible causes include failed element, incorrect thermostat, or draughts. Remedies involve adjustment or replacement.

Refrigerated Section Not Operating

Check power supply, condenser temperature, and airflow. Remedies include cleaning and checking components.

Refrigerated Section Not Cold Enough

Check ambient temperature, coil icing, or thermostat faults. Remedies include de-icing, cleaning, and replacement.

Dixell XR40CX Alarm Responses

Probe Fault Alarms (P1-P4)

Alarm indicates probe fault. Check wiring and probe resistance, then repair or replace as required.

High Temperature Alarms (HA, HA2)

HA: High cabinet temp; HA2: High discharge pipe temp. Check cooling system and refrigerant.

Cleaning Guidelines and Cautions

General Cleaning Cautions

ALWAYS TURN POWER SUPPLY OFF BEFORE CLEANING. UNIT IS NOT WATERPROOF.

Exterior Surface Cleaning

Clean painted, stainless steel, or aluminium surfaces with hot soapy water or metal cleaning compound.

Interior Component Cleaning

Condensate tray: do not fill or hose. Shelves/Trays: removable, clean with soapy water or dishwasher.

Interior Component Cleaning Details

Cabinet Well and Fan Deck

Lift fan deck/cover carefully, avoid damaging fan leads or coil fins. Ensure correct re-assembly.

Cooling Fins Cleaning

Use wet/dry vacuum for debris. Do not hose. Fins are sharp; take extra care.

Drain Holes Maintenance

Ensure drain is free of debris. Blocked drains can cause ice build-up and damage coils.

Routine Maintenance and Inspection

Scheduled Cleaning Routines

To maintain performance, schedule cleaning regularly, initially monthly, adjusted to environmental conditions.

Condenser Radiator Maintenance

Keep condenser radiator clean for efficient performance. Regular vacuuming and periodic professional cleaning recommended.

Warning on Maintenance Schedules

Failure to carry out routine cleaning/servicing schedules will void the warranty on refrigeration equipment.

Installation Guidelines and Safety

Compliance with Regulations

Installation must comply with local electrical, health & safety, and hygiene requirements.

Operational Safety Instructions

Appliance not for use by persons with reduced capabilities unless supervised. Children must be supervised.

Installation Preparation Steps

Cabinet Unpacking and Checks

Unpack and check unit for damage. Report any damage to the carrier and supplier.

Earthing and Bonding Requirements

WARNING: APPLIANCE MUST BE EARTHED/GROUNDED. Equipotential bonding terminal provided.

Location and Site Requirements

Ventilation and Ambient Temperature

Locate cabinet 20mm from wall. Do not block ventilation grill. Max ambient temp 32°C.

Level Site and Condensate Drainage

Cabinet must stand level for condensate drainage. Adjust jacking screws or use shims if needed.

Servicing and Maintenance Procedures

Mains Lead Replacement

Mains leads must only be replaced by manufacturer, service agent, or qualified person.

Lighting System Servicing

Circuits protected by circuit breaker. Check if lights do not work. Do not service without isolating power.

LED Strip Replacement

Light from LED strips. Individual modules not replaceable; use complete light unit. Select correct type.

Heating System Components

Heating Elements and Probes

Radiant elements above shelves, lower shelf directly heated. Probes above upper shelf for thermostat/thermometer.

Heating Element Replacement

Replace upper radiant elements by removing guard. Shelf elements require shelf assembly removal.

Heated Section Temperature Control

Controlled by thermostat on back. Turn clockwise to increase temperature. Check temperature gauge.

Control Gear and Ventilation Fan

Heated Section Control Gear

Located under removable panel on back. Houses MCB and LED power supply for heating/lighting circuits.

Ventilation Fan Function

Circulates air to prevent surfaces becoming too hot. Ensure fan operates correctly and grill is clean.

Refrigeration System Servicing

Refrigeration Servicing Caution

DO NOT attempt to service refrigeration equipment without isolating the cabinet by unplugging from the mains socket.

Accessing Control Gear

Control gear chassis accessed by removing louver panel. Houses controller, isolation switch, MCB, and power supply.

Condensing Unit and Ventilation

Access to Condensing Unit

Condenser unit and boil off element reached from front/rear. Remove screws to open back panel and louvers.

Condenser Ventilation Maintenance

Keep condenser radiator and louvers clean for performance. Regular vacuuming and compressed air cleaning recommended.

Controller Adjustment Warning

Controller must NOT be tampered with by unqualified person. Indicates temp lower than cabinet air temp.

Refrigeration Probes and Thermometer

Temperature Probe Locations

Probes for temp control, defrost termination, and overheating are located within the system.

Thermometer Placement

Located in return air duct, indicates air temperature returning from display area before cooling coil.

Fan Deck Assembly

Fan deck with two fans, electrically connected. Assembly is removable for servicing. Avoid trapping cables.

Condensate System and Fault Finding

Condensate Disposal System

System includes water tray, level detector, and boil-off element. Element may be replaced by springing from bracket.

ACR Fault Finding Guide

Check probe cleanliness and controller sensitivity. Test element by disconnecting probe wire.

XR40CX Controller Functions

Temperature Regulator XR40CX

Microprocessor controller with NTC/PTC probe inputs for temperature control, defrost, and alarms.

XR40CX Compressor Control

Regulation based on thermostat probe temperature and differential. Compressor cycles based on set point.

XR40CX Defrost Control

Controls defrost cycles (IdF, MdF) and modes (timed/probe). Defrost terminates when probe reaches pre-determined temperature.

XR40CX Key and LED Functions

XR40CX Key Functions Overview

Table lists functions for SET, DEF, UP, DOWN, +/- keys for operating the controller interface.

XR40CX LED Indicator Functions

Table lists LED indicators and their modes (ON/Flashing) for compressor, defrost, alarms, and cycles.

XR40CX Temperature Display and Adjustment

Min/Max Temperature Display and Reset

Display min/max temperatures, reset memory. Press SET key for >3s to reset.

Set-point Display and Change

Display set-point by pressing SET. Change by pressing SET >2s and using UP/DOWN keys.

XR40CX Operation Modes

Starting a Manual Defrost

To start a manual defrost, press and hold the DEF key for more than 2 seconds.

Entering Programming Mode

Enter Programming mode by pressing SET+ keys for 3s. Use keys to select/change parameters.

XR40CX Advanced Menu Functions

Accessing The Hidden Menu

Enter Hidden Menu by entering Programming mode, then pressing SET+ keys again for >7s.

Moving Parameters Between Menus

Parameters can be moved between Hidden Menu and First Level by pressing SET+ keys.

Keyboard Locking and Unlocking

Lock keyboard by pressing keys for >3s (POF message). Unlock by pressing keys for >3s (Pon message).

Controller Settings and Hot Key

FPG Default Settings Reference

Specifies Dixell factory default settings. Refer to Specification section for FPG specific settings.

Dixell Default Settings Table

Table lists parameters, descriptions, ranges, and default settings for the Dixell controller.

Additional Dixell Settings and Hot Key

Dixell Default Settings Continuation

Continues the table of Dixell controller parameters, descriptions, ranges, and default settings.

XR40CX Hot Key Programming

Program controller from Hot Key: turn OFF, insert key, turn ON. Download occurs automatically.

XR40CX Alarms and Connections

XR40CX Alarm Signals and Causes

Table lists alarm messages (P1-P4, HA, etc.), their causes, and system outputs.

XR40CX Alarm Recovery Procedures

Procedures for alarm recovery for probe, temperature, and external alarms.

XR40CX Other Messages

Table lists other messages like Pon, PoF, noP, noA with their respective causes.

XR40CX Connection Diagram

Diagram shows connections for digital input, probes, supply, hot key/IV probe, and outputs.

Cabinet Specifications

Mechanical Specifications

Table details cabinet dimensions, weight, shelves, display area, refrigerant, and condensate capacity.

Electrical Specifications

Table details voltage, power, current, connection type, lighting, and energy consumption.

Cabinet Performance and Controller Settings

Cabinet Performance Data

Details operating temperature, internal humidity, and climatic class test conditions for the refrigerated section.

Application Specific Controller Settings

Specifies the settings for the Dixell XR40CX Controller that are specific to this FPG cabinet.

XR40CX Settings Table

Table lists parameters, descriptions, and settings for the XR40CX controller specific to the FPG cabinet.

Compliance and Safety Standards

Safety Aspects Compliance

Cabinet designed to comply with relevant safety specifications like IEC 60335 series.

Hazardous Substances Information

The cabinet does not contain Asbestos, PCBs, or Mercury in its construction.

Product Improvements and Development

Ongoing Product Development

FPG reserves the right to change specifications and construction as part of ongoing product improvement.

Electrical Circuit Diagram

Spare Parts Information

Spare Parts Description and Part Numbers

Table lists various spare parts with their corresponding FPG Part Numbers. Quote Serial Number when ordering.

Mechanical Drawings and Dimensions

Cabinet Plan View

Top view showing cabinet dimensions: width, depth, and height.

Cabinet Perspective View

3D view of the cabinet, illustrating its overall appearance and structure.

Cabinet Front Elevation

Front view showing overall height, shelf details, and base grill.

Cabinet Side Elevation

Side view showing cabinet depth and internal shelf arrangement.

Cabinet Rear Elevation

Rear view showing ventilation grills and access points.