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FRC ThrottleXcel ELA100 User Manual

FRC ThrottleXcel ELA100
37 pages
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ELA100 Rev0604
1
FIRE RESEARCH CORPORATION
www.fireresearch.com
26 Southern Blvd., Nesconset, NY11767
TEL ( 631 ) 724-8888 FAX ( 631 ) 360-9727 TOLL FREE 1-800-645-0074
ENGINE THROTTLE
AND MONITORING DISPLAY
MODEL: ELA100
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FRC ThrottleXcel ELA100 Specifications

General IconGeneral
BrandFRC
ModelThrottleXcel ELA100
CategoryMeasuring Instruments
LanguageEnglish

Summary

INTRODUCTION

Overview of ThrottleXcel System

Describes the ThrottleXcel as an all-in-one instrument panel for remote throttle and engine monitoring.

Key System Features

Lists key features like LED displays, warning alarms, and high idle function.

System Specifications

Display Module Specifications

Details supply power, current, and dimensions for the display module.

LED Bar Graph Specifications

Specifies ranges and increments for LED bar graphs (Oil Pressure, Temperature, Battery Voltage).

Sensor Specifications

Lists specifications for engine coolant temperature, oil pressure, and transmission temperature sensors.

General Description

System Components Overview

Lists the main components of the ThrottleXcel system, including the control module and sensors.

Controls and Indicators

Display and Indicator Elements

Covers RPM Display, Message Display, and LED displays for Voltage, Temperature, and Oil Pressure.

Control Buttons and Throttle Operation

Details MENU, SILENCE, IDLE buttons, and the Remote Hand Throttle Control Knob.

Installation Guide

Control Module Installation

Provides steps for measuring, cutting, drilling, and securing the control module.

Sensor Installation

Explains how the ThrottleXcel receives data via J1939 or installed sensors.

Optional Buzzer Installation

Details connecting an optional buzzer to pin 6 of the 12-pin connector.

Operation Procedures

Normal Operation Modes

Describes display behavior during normal operation, including RPM, LEDs, and message display.

Fault and Error Handling

Explains how fault codes and error descriptions are displayed during abnormal conditions.

Remote Hand Throttle Operation

Details how the remote hand throttle adjusts engine RPM proportionally to knob rotation.

Button Functions in Operation

Explains SILENCE button for alarms and MENU button for accumulated hours.

Displaying Stored Data

Accumulated Hours Display

Explains accessing and viewing stored data like Pump Operating Hours and Engine Operating Hours.

Fault Warnings Storage and Retrieval

Details how fault occurrences, including type, date, and time, are stored in memory.

Maximum Engine RPM Storage

Describes how the maximum engine RPM reached is stored for later display.

High Idle Functionality

Activating High Idle Mode

Explains providing 12 VDC to specific pins to activate the high idle function.

Setting High Idle RPM

Provides steps to set the desired RPM for the high idle function using the IDLE button and control knob.

Programming Features

Entering a Program Code

Details the process of entering a four-digit program code using MENU and SILENCE buttons.

Program Code Time-Out Feature

Notes the time-out feature returning program to normal operation if no input is detected.

Program Code Descriptions

Data Display Codes

Describes codes like 1110 (Fault Warnings), 1120 (Max RPM), and 1130 (Software Revision).

Parameter Setting Codes

Details codes for Clock (2110), Date (2120), Clear Fault Warnings (2130), RPM Calibration (2140).

Exiting Program Code Mode

Explains the button combination to exit programming mode and return to normal operation.

Wiring and Connectors

Connectors and Cables Overview

Introduces schematics, wiring diagrams, and cables used for the ThrottleXcel.

12-Pin Connector/Cable Details

Lists pin assignments, wire colors, and descriptions for the 12-pin connector.

Connector Wiring Diagrams

8-Pin Connector/Cable Details

Lists pin assignments, wire colors, and descriptions for the 8-pin connector.

Control Module Connector Rear View

Shows the rear view of the control module with 8-pin and 12-pin connector locations.

Cummins ISB, ISC, ISL Harness Connections

Interface Information

Notes ECM Remote Accelerator Option must be set to ON using a specific service tool.

ISB, ISC, and ISL Engine Wiring

Shows wiring diagram for Cummins ISB, ISC, and ISL engines connecting to the ECM.

Cummins ISM Harness Connections

ISM Engine Wiring

Details the wiring diagram for Cummins ISM engines connecting to the ECM.

Detroit Diesel (Series 50 & 60) Harness Connections

Interface Information

Mentions a 3-pin Packard connector for ECM connections on Detroit Diesel Series 50/60.

Series 50/60 Wiring Diagram

Presents the wiring diagram for Detroit Diesel (Series 50 and 60) ELA102.

Navistar & Detroit Diesel (Series 40) Harness Connections

Interface Information

Requires ECM programming for remote throttle input, setting PTO REMOTE PEDAL to 1.

Navistar/DD40 Wiring Diagram

Shows wiring diagram for Navistar ELA104 and Detroit Diesel Series 40 ELA102B.

Caterpillar 70-Pin Connector Harness Connections

Interface Information

States ECM Remote Throttle Option must be enabled for Caterpillar engines.

70-Pin OEM Connector Wiring

Details wiring for Caterpillar engines with a 70-pin OEM connector (e.g., 3116B, C7).

Caterpillar 40-Pin Connector Harness Connections

40-Pin OEM Connector Wiring

Details wiring for Caterpillar engines with a 40-pin OEM connector (e.g., 3176B, C10).

Caterpillar Older Engine Harness Connections

Older Engine Interface Wiring

Describes wiring for older Caterpillar engines with a 40-pin OEM connector using plug/receptacle.

Ford 7.3L Power Stroke Harness Connections

7.3L Engine Interface

Explains wiring 8-pin cable to foot throttle harness for 7.3L Power Stroke engines.

Ford 6.0L Diesel Harness Connections

6.0L Engine Interface

Details adapter and cable assembly (ET4106B) needed for 6.0L engines.

Ford 6.0L Adapter Cable Detail

Adapter Connector/Cable Wiring

Provides wire color and pin descriptions for the adapter cable assembly for 6.0L Ford engines.

Ford Torque Lock-up Module (6.0L Engines)

Module Functionality Description

Explains use of torque lock-up module for third gear lock-up signals in automatic transmissions.

Mack Harness Connections

Interface Information

States 8-pin cable needs wiring to foot throttle harness, checking 5V Reference and Engine Control Signal.

Mack ELA107 Wiring Diagram

Shows the wiring diagram for Mack ELA107.

Scania Harness Connections

Interface Information

Explains wiring 8-pin cable to foot throttle harness for Scania, checking 5V Reference, Idle Validation, Engine Control Signal.

Scania ELA108 Wiring Diagram

Details wiring diagram for Scania ELA108, including Idle Validation Switch.

GMAC Interface and Wiring (Sheet 1)

Interface Information

Notes need for adapter/cable assembly for GMAC engines, specifying models (ET-902-HA/HB).

GMAC ELA109 Wiring Diagram (Sheet 1)

Shows initial wiring diagram for GMAC ELA109, including adapter and cable assembly.

GMAC Adapter and Cable Detail (Sheet 2)

Adapter Connector/Cable Wiring

Provides wire color and pin descriptions for adapter cable assembly for GMAC engines.

Mercedes ELA110 Wiring Connections

Mercedes ELA110 Wiring Diagram

Details wiring diagram for Mercedes ELA110, showing connections to VCU connectors.

Mercedes ELA110B Euro Version Interface

Parameter Requirement

States requirement for parameter 500 to have "YES" stored for manual throttle actuator speed.

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