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FujiFilm Frontier-S DX100 Service Manual

FujiFilm Frontier-S DX100
303 pages
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Rev. J SEIJ13002
Service Manual
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Provides a general overview and specifications of the product.
Describes the theory of operations of the product.
Describes how to troubleshoot the product.
Describes how to disassemble and assemble the product.
Describes how to adjust the product.
Describes the lubrication, cleaning, and other maintenance procedures.
Provides the additional information for reference: service part list, block diagram, etc.
DX-100 Service manual
PRODUCT DESCRIPTION
OPERATING PRINCIPLES
TROUBLE SHOOTING
DISASSEMBLY & ASSEMBLY
ADJUSTMENT
MAINTENANCE
APPENDIX

Table of Contents

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FujiFilm Frontier-S DX100 Specifications

General IconGeneral
Print TechnologyInkjet
Paper HandlingRoll paper
ConnectivityUSB 2.0
Ink ColorsCyan, Magenta, Yellow
Media Sizes3.5x5 to 8x39 inches
Print Size3.5x5 to 8x39 inches

Summary

Chapter 1 PRODUCT DESCRIPTION

1.1 Product Description

Provides a general overview of the printer's capabilities and main features.

1.2 Basic Specifications

Details technical specifications for print, ink, electrical, and general operational parameters.

1.3 Printing Specifications

Covers paper handling, supported types, feed specifications, and printable areas.

1.4 Software

Information on software installation and system requirements for PC.

1.5 Interface

Describes the interface options, specifically the USB interface.

1.6 Warning Buzzer

Explains the function and setting of the warning buzzer for printer errors.

1.7 Buttons /LED

Details the functions of buttons and the meaning of LED indicators on the printer.

1.8 Dimensions and Main Components

Provides physical dimensions, weight, and identifies main external parts of the printer.

1.9 Accessories / Consumables / Ink Supply Parts/ Replaced Parts

Lists accessories, consumables, ink supply parts, and replaceable parts with their details.

CHAPTER 2 OPERATING PRINCIPLES

2.1 Printer Mechanism

Explains the internal mechanisms of the printer, including carriage, paper feed, and ink systems.

2.2 Operation Sequence

Details the step-by-step procedures for power on and power off sequences of the printer.

CHAPTER 3 TROUBLE SHOOTING

3.1 General Overview

Provides a basic procedure for analyzing and troubleshooting printer problems efficiently.

3.2 Diagnosing Failures by the LED Indications

Guides on diagnosing failures based on LED status, error patterns, and buzzer alerts.

3.3 Troubleshooting by Error Message

Explains how to check error messages and provides information/warnings for users.

3.4 Troubleshooting by Error code

Lists specific error codes, their causes, check items, and remedies for detailed troubleshooting.

3.5 Error and Remedy

Provides troubleshooting procedures for common issues like power supply, communication, and print quality.

CHAPTER 4 DISASSEMBLY & ASSEMBLY

4.1 Overview

General information and precautions for disassembly and reassembly procedures.

4.2 Parts Diagram

Illustrates and identifies various printer parts for reference during disassembly.

4.3 Disassembly Flowchart

Provides visual flowcharts illustrating the disassembly steps for different printer units.

4.4 Parts that Cannot be Removed

Identifies specific parts that should not be removed to maintain product quality.

4.5 Disassembly and Assembly Procedure

Step-by-step instructions for disassembling and assembling printer components.

CHAPTER 5 ADJUSTMENT

5.1 General Overview

Describes the adjustment items and procedures required after repairing or replacing parts.

5.1.2 Adjustment Items and the Order by Repaired Part

Lists required adjustments by part and their sequence for proper calibration.

5.1.3 Description of Adjustments

Provides a general outline and purpose of the various printer adjustments.

5.1.4 Adjustment tool

Details the necessary service tools and jigs required for performing adjustments.

5.1.5 Service Program Basic Operations

Describes basic operations, system requirements, and startup for the Service Program.

5.2 Maintenance

Covers procedures for counter resets, cleaning, and saving data.

5.3 Board Related Adjustments

Details adjustments for main, heater, and power supply boards using the Service Program.

5.4 Carriage Related Adjustment

Provides adjustment procedures for carriage-related components like print head ID and incline.

5.5 Paper Feed Related Adjustment

Covers adjustments for paper feed mechanisms like PF, PG, and cut position.

5.6 Ink System Related Adjustment

Details adjustments for the ink system, including initial charge, flushing, and discharge.

5.7 Other adjustments

Covers miscellaneous adjustments such as resistance checks and NVRAM operations.

CHAPTER 6 MAINTENANCE

6.1 General Overview

Provides information on maintaining the printer for optimum operating condition.

6.2 Inspection

Details parts to be checked and cleaned for necessary printer maintenance.

6.3 Lubrication

Describes necessary lubrication points, lubricants, and procedures for printer parts.

CHAPTER 7 APPENDIX

7.1 Service Tool

Lists and describes service tools, jigs, and consumables required for adjustments.

7.2 Connector Summary

Provides a summary of main board connectors and their destinations.

7.3 Board Layout Diagram

Illustrates the layout of the main, heater, and power supply boards.

7.4 Board Voltage List

Lists voltage supply destinations for various boards and connectors.

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