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4. PIPE INSTALLATION
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CAUTION
•Bemorecarefulthatforeignmatter(oil,water,etc.)does
not enter the piping than with refrigerant R410A models.
Also, when storing the piping, securely seal the openings
by pinching, taping, etc.
•Whileweldingthepipes,besuretoblowdrynitrogengas
through them.
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4.1. Selecting the pipe material
CAUTION
•Donotuseexistingpipes.
•Usepipesthathavecleanexternalandinternalsides
without any contamination which may cause trouble
duringuse,suchassulfur,oxide,dust,cuttingwaste,oil,
or water.
•Itisnecessarytouseseamlesscopperpipes.
Material:Phosphordeoxidizedseamlesscopperpipes
It is desirable that the amount of residual oil is less than
40 mg/10 m.
•Donotusecopperpipesthathaveacollapsed,
deformed, or discolored portion (especially on the interior
surface).Otherwise,theexpansionvalveorcapillarytube
may become blocked with contaminants.
•Improperpipeselectionwilldegradeperformance.Asan
air conditioner using R410A incurs pressure higher than
when using conventional refrigerant, it is necessary to
choose adequate materials.
• ThicknessesofcopperpipesusedwithR410Aareasshown
in the table.
• Neverusecopperpipesthinnerthanthoseindicatedinthe
table even if they are available on the market.
Thicknesses of Annealed Copper Pipes (R410A)
Pipe outside diameter [mm (in.)] Thickness [mm]
6.35 (1/4) 0.80
9.52 (3/8) 0.80
12.70 (1/2) 0.80
15.88 (5/8) 1.00
19.05 (3/4) 1.20
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4.2. Pipe requirement
CAUTION
•Refer to the Installation Manual of the outdoor unit
for description of the length of connecting pipe or for
difference of its elevation.
Use pipe with water-resistant heat insulation.•
CAUTION
•Install heat insulation around both the gas and liquid
pipes. Failure to do so may cause water leaks.
Use heat insulation with heat resistance above 120 °C.
(Reverse cycle model only)
In addition, if the humidity level at the installation location
oftherefrigerantpipingisexpectedtoexceed70%,
install heat insulation around the refrigerant piping.
Iftheexpectedhumiditylevelis70-80%,useheat
insulationthatis15mmorthickerandiftheexpected
humidityexceeds80%,useheatinsulationthatis20
mm or thicker. If heat insulation is used that is not as
thickasspecied,condensationmayformonthesurface
of the insulation.
In addition, use heat insulation with heat conductivity of
0.045W/(m·K)orless(at20°C).
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4.3. Flare connection (pipe connection)
4.3.1. Flaring
• UsespecialpipecutterandaretoolexclusiveforR410A.
(1) Cut the connection pipe to the necessary length with a
pipe cutter.
(2) Hold the pipe downward so that cuttings will not enter the
pipe and remove any burrs.
(3) Insertthearenut(alwaysusethearenutattachedto
the indoor and outdoor units respectively) onto the pipe
andperformtheareprocessingwithaaretool.Usethe
specialR410Aaretool,ortheconventionalaretool.
Leakageofrefrigerantmayresultifotherarenutsare
used.
(4) Protect the pipes by pinching them or with tape to prevent
dust, dirt, or water from entering the pipes.
Checkif[L]isareduniformly
and is not cracked or scratched.
Die
Pipe
A
B