Owner’s Manual for Power Zone Pro Sync iii
Table of Contents
Section 1: Introduction and Safety
Introduction ..................................................................1
Read This Manual Thoroughly ....................................1
Safety Rules .................................................................2
General Hazards .........................................................2
Electrical Hazards .......................................................2
Battery Hazards ...........................................................3
Section 2: General Information
Equipment Description ................................................5
Symbol Definition ........................................................5
Features ........................................................................5
Parameters Monitored on Display ...............................5
Voltage Regulation (Single or Three-Phase Module
Options) .......................................................................6
PLC (Built-In Programmable Logic Controller) ............6
Governor Module .........................................................6
Connections ................................................................6
Qualification Testing ....................................................6
Codes and Standards ..................................................6
Protections ..................................................................6
Control Panel and Touch Screen ................................6
Specifications ...............................................................7
System Components ...................................................9
Dimensions .................................................................10
Power Zone Pro Sync System Block Diagram ........11
Main Controller ...........................................................12
Display ........................................................................12
Automatic Voltage Regulator Driver (If Equipped) .12
Three-Phase Automatic Voltage Regulator Driver
(If Equipped) ...............................................................12
Governor Driver (If Equipped) ..................................12
Fuses ...........................................................................13
Battery Charger (If Equipped) ...................................13
Power Zone Battery Charger (If Equipped) ...............13
Analog Battery Charger (If Equipped) .......................14
Permissive and Loadshed Panel (If Equipped) .......14
Ignition Module (If Equipped) ...................................14
Customer Connections .............................................15
BMS (Building Management System) .......................15
Relay Boards .............................................................15
Run Relays (If Equipped) ..........................................17
Utility Connection ......................................................17
Remote Emergency Stop (If Equipped) .....................17
Remote Start .............................................................18
RAP (Remote Annunciator Panel) and RRP
(Remote Relay Panel) (If Equipped) .........................19
Interconnect Diagram ................................................19
Section 3: Operation
Connection Description ............................................23
Setup for Backup Mode in MPS ................................23
Install/Replace Devices .............................................24
Replace the Power Zone Pro Sync Main Controller
in an MPS ..................................................................24
Replace the Power Zone Pro Sync Display ..............25
Replace the Power Zone P&L Controller ..................26
Replace the Power Zone Pro Sync Annunciators .....26
Section 4: Troubleshooting
Definitions ..................................................................29
Power Zone Pro Sync Main Controller Internal
Alarms .........................................................................29
Power Zone Pro Sync Digital Output Functions
(DOF) ...........................................................................55
AI Channel DOFs ......................................................60
DI Channel DOFs ......................................................60