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GF MSA 4.0 User Manual

GF MSA 4.0
76 pages
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Instruction manual
Bedienungsanleitung
GF Piping Systems
MSA 4.0 /MSA 4.1 Polyvalent
Electrofusion Units
MSA 4.0 /MSA 4.1
Polyvalentes Elektr
oschweissgerät

Table of Contents

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GF MSA 4.0 Specifications

General IconGeneral
Power Supply24 VDC
Operating Temperature-20°C to +60°C
Storage Temperature-40°C to +85°C
Protection ClassIP20
CommunicationEthernet
Communication InterfaceEthernet
CertificationsCE

Summary

1 Introduction

1.1 Product Description

Details the MSA 4.0/4.1 electrofusion control unit for PE/PP pipes, its features, and capabilities.

1.2 Components Description

Details the machine's components, including operation controls, display, and sensors.

1.3 Barcode Reader

Details the standard and wireless barcode scanners used for inputting welding and operator parameters.

1.4 Power Supply & Control Options

Covers power supply extension cables and the use of START/STOP cards for operation.

2 Fusion Process

2.1 Overview of Operating Procedure

Illustrates the standard welding workflow with sequence of steps and display messages.

2.2 Switching On

Guides on powering on the machine after connecting to the power source and reading technical characteristics.

2.3 Work Site Details Entry

Covers entering work site details like operator identity and job number for traceability.

2.4 Fitting Connection

Describes the process of connecting welding terminals to the fitting and automatic detection.

2.5 Fusion Data Entry

Outlines data entry via barcode reading or manual insertion for fusion parameters.

2.6 Process Incomplete Pre-alert

Describes the alert for high internal temperature that might affect fusion completion.

2.7 Second Welding Number

Explains the optional activation and input of a secondary welding number.

2.8 Fusion Preparation & Aligner Check

Covers prompts for pipe preparation and aligner installation verification.

2.9 Traceability

Defines traceability data collection for pipes and fittings, required or optional.

2.10 Pipes Length

Details the input of pipe lengths and trench depth for fusion process tracking.

2.11 GPS

Explains the GPS receiver for recording geographical coordinates of the jointing place.

2.12 Fusion Process Stages

Details the welding phase and cooling time, including display information and alerts.

3 Configuration Settings

3.1 Language & Calendar

Allows setting the display language and the machine's date and time for accurate logging.

3.3 Manual Mode

Enables or disables manual input of fusion parameters, bypassing barcode reading.

3.4 Fusion Preparation

Enables/disables the prompt for pipe preparation before welding.

3.6 Traceability Settings

Defines how traceability data is handled (required, optional, disabled) during fusion.

3.7 Welder Identification

Enables operator identity and job number insertion as required or optional.

3.8 Memory Management

Allows setting how to manage protocols when memory is full (Reminder, Overwrite, Block).

3.9 Second Protocol Number

Enables/disables entry and saving of a secondary welding number related to the job number.

3.10 Pipes Length

Enables/disables the input and saving of pipe lengths for welding.

3.11 Export Configuration

Allows exporting machine configuration to a USB stick in XML format.

3.12 Additional Configuration

Allows configuring machine settings based on special customer requests via MSA Configurator.

3.14 Infotext

Enables/disables screens for adding manual or scanned information to fusion records.

3.15 Aligner Usage

Enables/disables the screen asking to confirm correct aligner installation before proceeding.

4 Data Management

4.1 View Protocols

Shows how to view stored welding protocols on the display, with the most recent appearing first.

4.2 Export Protocols

Details exporting stored welding protocols to a USB memory stick in PDF or CSV format.

4.3 Delete Protocols

Explains how to permanently delete all stored welding protocols from internal memory.

5 Error Messages

Error Message Summary

Lists error messages displayed by the unit, their numbers, and possible causes/comments.

6 Administrator Information

Administrator Configuration Levels

Explains how the EF unit can be configured at different levels by authorized personnel.

7 Fitting Coding

Fitting Type Symbols

Summarizes symbols used to identify different fitting types for manual data entry.

8 Technical Characteristics

Technical Specifications

Lists key technical specifications including voltage, temperature, fittings range, and dimensions.

8.1 Standards

Lists the various ISO, UNI, and EN standards the unit complies with.

9 Maintenance

9.1 Cleaning

Details how to clean the unit, membrane keyboard, and other parts using appropriate materials.

9.2 Fusion Cables

Emphasizes regular control of fusion cables and replacement of damaged ones.

9.3 Function Check-up

States the requirement for regular functional check-ups by an authorized service agent.

9.4 Spare Parts

Instructs to contact local representatives for repairs and lists information needed for spare parts.

10 Accident Prevention

10.1 Operating the Unit Safely

Specifies conditions for safe operation: qualified personnel, no unauthorized use, and proper environment.

10.2 Check Before Operation

Emphasizes checking the unit for damage and proper function before each operation.

10.3 Protection of the Unit

Advises keeping cables away from sharp edges and replacing damaged cables.

10.4 Defect Unit Handling

Instructs to have damaged units or parts repaired or replaced by an authorized service agent.

10.5 Opening the Unit

States that only authorized service agents can open the unit, warning of electrical hazards.

10.6 Working with Safety in Mind

Encourages contribution to workplace safety, reporting deviations, and maintaining safety awareness.

10.7 Other Disposal

Mandates separate collection of electronic waste according to WEEE directive.

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