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GSi 2021 User Manual

GSi 2021
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PNEG-2343
U-Trough Free Flow Unloading
System
Model:
2021
Installation and Operation Manual
PNEG-2343
Version: 1.0
Date: 02-02-21
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GSi 2021 Specifications

General IconGeneral
CategoryIndustrial Equipment
ModelGSi 2021
MaterialStainless Steel
Warranty1 year
Safety FeaturesOverload protection, Emergency stop

Summary

Safety

Safety Guidelines

General safety rules for operating the equipment.

Cautionary Symbols Definitions

Explains various hazard and warning symbols used in the manual and on equipment.

Safety Cautions

Provides guidance on personal protective equipment and safety instructions.

Safety Sign-Off Sheet

A form for personnel to verify understanding of safety instructions.

Decals

Decals

Shows types and locations of safety decals on the equipment.

Machine Components

U-Trough Unloader

Identifies components of the U-Trough unloader with a diagram and parts list.

Optional Equipment

Describes optional components like the Incline Elbow and Grain Flow Maintainer.

Sweep Components (18'-51')

Details the parts list and diagram for sweep components of a specific size range.

Sweep Components (52'-6" - 66')

Details the parts list and diagram for sweep components of a different size range.

Installation

Unloaders Under Aeration Floor

Step-by-step instructions for installing unloaders under an aeration floor.

Unloaders in Concrete Knock-Out

Instructions for installing unloaders in a concrete knock-out foundation.

Sweep Drive

Details the installation process for the sweep drive components.

Sweeps

Instructions for installing the elevator wheel assembly and sweep end flight.

Sweep Braces and Support Wheel Assemblies (54'-66' Only)

Steps for mounting sweep brace plates and assembling support wheels.

Sweep Adjustments

Procedures for adjusting sweep length, height, and side positioning.

Polyshield Plate Assembly

Instructions for installing the polyshield plate assembly onto the powerhead.

Horizontal Powerhead

Steps for preparing and installing the horizontal powerhead components.

Bearing Eccentric Locking Collar Installation

Details on locking the bearing onto the powerhead shaft using an eccentric collar.

Pulley Taper Bore Hub Installation

Instructions for installing the pulley using a taper bore hub and securing it with bolts.

Incline Powerhead

Steps for removing and preparing the powerhead for incline installation.

U-Trough Extension Installation

Instructions for installing U-trough extensions and supports.

Power Requirements

Electric Drive

Power requirements for electric drive motors, including horsepower and pulley details.

U-Trough Unloader with Sweep - Horizontal Powerhead

Charts showing required HP for different bin diameters and sweep sizes.

U-Trough Extensions

Power requirements per foot for U-trough extensions.

Hydraulic Drive

Information on power requirements for hydraulic drive systems.

Operation

Pre-Operation Check List

A checklist of critical steps before operating the unloading system.

Unloading

Instructions and warnings regarding the proper sequence for unloading operations.

Service

Gearbox Oil Level

Procedure for checking and filling the gearbox oil level.

Grease Points

Locations and frequency for greasing key components of the system.

Dimensions

U-Trough Unloader for Nominal Bin Diameters

Table detailing dimensions for U-trough unloaders based on bin diameter and powerhead type.

Gate Dimensions

Diagrams and measurements for various gate types and their positions.

Bin Sweep Dimensions

A table showing sweep lengths and bin clearance dimensions.

Installation Dimensions

Details on aeration floor openings and their placement relative to bin size.

Concrete Knock-Out Installation

Specifications for foundation knock-out dimensions for concrete installations.

U-Trough and Sweep Selection Guidelines

Pulley Selection

Guidelines for selecting appropriate pulleys based on motor RPM and desired capacity.

Belt Size Selection

A table to help select the correct belt size based on horsepower and pulley configuration.

Capacity Chart

A chart illustrating unload and sweep capacities based on unload RPM.

Troubleshooting

Troubleshooting

Common issues and their solutions, covering gate operation and sweep problems.

Warranty

Limited Warranty - N.A. Grain Products

Details the limited warranty terms, conditions, and procedures for GSI grain products.

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