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GSi DMC Design III Series - User Manual

GSi DMC Design III Series
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PNEG-1156ETL
Design III Series Grain
Stir-Ator CSA
Owners Manual
PNEG-1156ETL
Date: 06-22-12

Table of Contents

Questions and Answers

  • S
    samuel96Aug 17, 2025
    How to troubleshoot auger motor and gear motor not running in GSi Industrial Equipment?
    • R
      Richard DavisAug 17, 2025
      If the auger motor(s) and gear motor of your GSi Industrial Equipment do not run, it could be due to several reasons. First, ensure that the main power is turned ON. If it is, the contactor in the swivel box might be faulty and need replacement, or the contacts in the contactor could be dirty or burned, requiring cleaning or replacement. Check if the swivel straps are loose or broken, and replace them if necessary. Also, inspect for any broken, loose, or shorted wires, and consult an electrician. The Stir-Guard solid state module might be defective and require replacement. For new installations, verify that the junction box on the trolley is properly wired according to the wiring diagrams. Finally, check for any electrical swivel shorts or loose connections.
  • R
    Renee WileyAug 20, 2025
    What to do if gear motor runs but auger motor doesn't in GSi DMC Design III Industrial Equipment?
    • K
      kevinsimonAug 20, 2025
      If the gear motor runs but the auger motor(s) do not in your GSi Industrial Equipment, the auger motor overload may have tripped; try pushing the reset button on the motor. The augers might be stuck in grain. The motor could also be burned out and need replacement. For new installations, ensure proper wiring at the trolley junction box. The motor HP may not be adequate for the length of the auger. Lastly, check if a fuse is blown and replace it if necessary.
  • P
    Phillip HernandezAug 26, 2025
    Why does my GSi DMC Design III stop after 45 minutes?
    • C
      Craig BrownAug 26, 2025
      If your GSi Industrial Equipment unit stops after 45 minutes and the Stir-Guard turned it off, it could be due to the Stir-Ator not advancing around the bin. Another potential cause is the Stir-Guard microswitch actuator roller being out of adjustment. Excessive moisture on the switch shorting out microswitch leads can also cause this issue; try drying it and sealing it with silicone caulk. Additionally, the tilt switch or the Stir-Guard solid state module might be bad and need replacement.
  • A
    Aaron FitzpatrickAug 28, 2025
    Why is the auger not advancing through grain in my GSi DMC Design III?
    • S
      susantuckerAug 28, 2025
      If the auger is not advancing through the grain in your GSi Industrial Equipment, ensure the tilt switch is properly adjusted. The auger may be worn out and need replacement. Check for any foreign objects in the grain and remove them. If the Stir-Ator is hung too low in the center, causing the auger to drag on the floor, raise the center to 1" high for every 18' diameter. Excessive moisture and foreign material may have caused the grain to form hard spots, which should be removed. Finally, ensure the frame pivot is not seized and is able to rotate.
  • D
    Drew WatsonAug 31, 2025
    Why does the safety chain trip my GSi DMC Design III?
    • N
      Nicholas NunezAug 31, 2025
      If your GSi Industrial Equipment unit has been tripped off by the safety chain, the chain might be adjusted too tightly. The switch box handle may also move too freely; consider replacing the box or hooking a common door spring from the handle to the bin roof, ensuring it's not too tight to prevent proper safety shut off. Check if the augers are too long and touching the floor, or if there are foreign objects stopping the corn. Ensure the trolley is not binding on the frame rails and that the cable connector is installed correctly, going around the idler pulleys. Finally, verify that the unit is the correct length for the bin size.
  • M
    Maria RamseySep 2, 2025
    How do I stop the cable from jumping off my GSi Industrial Equipment?
    • M
      Michael ThomasSep 2, 2025
      If the cable is jumping off in your GSi Industrial Equipment, the cable might be too loose. The large center drive pulley could be bent and need replacement. Ensure the cable connector is not installed backwards and correct it if necessary. Check if the trolley is binding up on the frame rails and repair any binding issues. Finally, verify the proper drive arm post location.
  • K
    kgrahamSep 5, 2025
    What to do if track unit does not advance on GSi DMC Design III Industrial Equipment?
    • R
      Robert DaughertySep 5, 2025
      If the track unit of your GSi Industrial Equipment does not advance, the gear motor fuses may be blown and need replacement. The track unit could be caught on a bin bolt; cut off any excessive bolt length. The gear motor might have tripped out on overload; allow it to cool, and it will automatically reset.
  • D
    David ChristianSep 8, 2025
    Why won't the trolley travel in or out on my GSi DMC Design III Industrial Equipment?
    • C
      clementsleslieSep 8, 2025
      If the trolley will not travel in or out on your GSi Industrial Equipment, the center drive arm might be unhooked from the drive link. The drive cable could also be too loose. Alternatively, the center drive arm bolt may have sheared; replace it with a 5/16" x 1-3/4" grade 5 hex bolt. The trolley may also be caught; locate the source of the obstruction.
  • R
    Rebekah BatesSep 12, 2025
    What causes excessive machine vibration in GSi DMC Design III?
    • J
      jjamesSep 12, 2025
      Excessive machine vibration in your GSi Industrial Equipment can be due to a bent auger, which would need replacement. Alternatively, the auger shaft might not be completely inserted into the stub shaft socket; insert it fully and torque the clamp bolts to 140 ft. lbs.
  • S
    Steven CervantesSep 13, 2025
    What causes channelling in the grain in my GSi DMC Design III Industrial Equipment?
    • J
      josephharrisonSep 13, 2025
      Channelling in the grain in your GSi Industrial Equipment can occur if high moisture grain put in the bin is dried with too much heat. Excessive fines in the grain can also restrict air flow and form hard spots; clean the grain to resolve this. Uneven heat distribution under the drying floor may also be a cause. Additionally, the bin may be too large, and there may be too much heat for the number of augers being used to stir the grain.

Summary

Safety

Safety Guidelines and Instructions

General safety, hazard symbols, operating, maintenance, and emergency procedures.

Operator Qualifications and Responsibilities

Requirements for operators and key safe operating procedures.

Safety Decals

Specifications and Dimensions

Design III Stir-Ator Overall Dimensions

Diagrams and measurements for the physical dimensions of the Stir-Ator.

Standard Equipment Shipping Weights

Weights of the Stir-Ator and components for shipping and handling.

Wiring Diagrams

Warranty

GSi DMC Design III Series Specifications

General IconGeneral
BrandGSi
ModelDMC Design III Series
CategoryIndustrial Equipment
LanguageEnglish

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