Table of Contents
PNEG-1156ETL Design III Series Grain Stir-Ator CSA 3
Contents
Chapter 1 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
Safety Instructions ................................................................................................................................. 6
Operator Qualifications ....................................................................................................................... 12
Chapter 2 Safety Decals ......................................................................................................................................13
Chapter 3 Specifications and Dimensions ........................................................................................................15
Design III Stir-Ator Overall Dimensions ............................................................................................... 15
Design III Stir-Ator Standard Equipment Shipping Weights ................................................................ 17
Chapter 4 Assembly and Installation .................................................................................................................19
Final Inspection Check List ................................................................................................................. 19
Installation of Design III Stir-Ator ......................................................................................................... 19
Track Installation ................................................................................................................................. 20
Suspension Chains ............................................................................................................................. 23
Switch Box .......................................................................................................................................... 24
Frame Rails ......................................................................................................................................... 26
Trolley ................................................................................................................................................. 27
Yokes .................................................................................................................................................. 30
Swing Arm ........................................................................................................................................... 33
Junction Box ........................................................................................................................................ 33
Trolley Drive Arm to Cable .................................................................................................................. 35
Center Suspension System ................................................................................................................. 36
Track Gear Motor ................................................................................................................................ 37
Leveler Disks ....................................................................................................................................... 37
Lifting Stir-Ator .................................................................................................................................... 38
Suspension Chain ............................................................................................................................... 41
Installing Stir-Ator Augers ................................................................................................................... 44
Chapter 5 Operation ............................................................................................................................................48
Start-Up Procedure (Full Bin) .............................................................................................................. 48
Track Unit Drive Sprocket ................................................................................................................... 49
Stir-Guard Operation (Optional) .......................................................................................................... 49
Storage ................................................................................................................................................ 50
Drying Guide ....................................................................................................................................... 51
Chapter 6 Parts List .............................................................................................................................................55
Design III Stir-Ator Track Unit ............................................................................................................. 56
Design III Stir-Ator Switch Boxes and Suspension ............................................................................. 58
Design III Stir-Ator Yoke ...................................................................................................................... 60
Design III Stir-Ator Double Auger Trolley ............................................................................................ 64
Design III Stir-Ator Triple Auger Trolley .............................................................................................. 65
DMC 230V - Gear Motor (502A0040) ................................................................................................. 69
DMC 440V - Gear Motor (502A0045) ................................................................................................. 70
Stir-Ator Guard Option - 230V ............................................................................................................. 71
Stir-Ator Guard Option - 440V ............................................................................................................. 72
Chapter 7 Service and Maintenance ............................................................................................
......................73
Cable Tension ..................................................................................................................................... 73
Trolley Drive Link ................................................................................................................................ 74
Tilt Switch ............................................................................................................................................ 75
Safety Shut Off Switch ........................................................................................................................ 76
Chapter 8 Troubleshooting .................................................................................................................................77