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Master Plus
Hardi Master Plus User Manual
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4 - Spra
yer Setup
36
Mechanical connections
Quick Hitch
The sprayer is designed for a thr
ee point suspension (Categor
y
II). A quick hitch is supplied wi
th the sprayer
. Fit the quick
hitch to the
tractor for easy ho
ok-up of the sprayer.
±
W
ARNING! When
hooking up the sprayer
, ensure that the safety hooks ar
e fully engaged before driving
.
35
37
Table of Contents
1 EC Declaration EU Declaration of Conformity
3
Table of Contents
5
2 Safety Notes
9
Operator Safety
9
Symbols
9
Precautions
9
Label Explanation
11
3 Description
13
General Info
13
Overview
13
Roadworthiness
16
Sprayer Use
16
Frame
16
Identification Plates
16
Tanks
16
Liquid System
17
Pump
17
Valves and Symbols
17
Control Unit
18
EVC Control Unit
18
Clean Water Tank
19
Filters
19
Self-Cleaning Filter
19
Turbofiller
20
Diagram - Basic Liquid System
22
Diagram - Liquid System with Options
23
Boomprime
24
Dilution Kit (Optional)
25
Spray Boom
26
Boom and Terminology
26
Equipment
27
Nozzle Pressure Gauge
27
Footboard
27
Safety Locker
27
Canister for Pesticide Information
28
Tank Level Indicator
28
External Cleaning Device (Optional)
28
Grip Controls
29
4 Sprayer Setup
31
General Info
31
Before Putting the Sprayer into Operation
31
Unloading the Sprayer from the Truck
31
Checking the Suitability of the Tractor
32
General Info
32
Calculating Actual Weights and Loads
32
Data Required for the Calculation
33
Calculation of Required Minimum Front Weight
33
Calculation of Actual Front Axle Load [T3] of the Tractor
34
Calculation of Actual Total Weight [W] of the Combined Tractor and Sprayer(S)
34
Calculation of Actual Rear Axle Load [T2] of the Tractor
34
Calculation Compared to Permissible Values
34
Transmission Shaft
35
Operator Safety
35
PTO Installation
35
Mechanical Connections
36
Quick Hitch
36
Hydraulic Systems
37
General Info
37
Requirements for Tractor
37
Closed Centre Hydraulics
37
Open Centre Hydraulics
38
Electrical Connections
39
Installation of Control Unit Brackets
39
Power Supply
39
Speed Transducer for Tractor
40
Road Safety Kit
40
Liquid System
41
Self-Cleaning Filter - Choice of Restrictor
41
Adjustment of EVC Operating Unit
41
Boomprime Adjustment
42
Spray Boom
43
Suspension Effect Adjustment
43
5 Operation
45
Spray Boom
45
Safety Info
45
Manoeuvring of the Boom
46
Manoeuvring of the Boom
47
Liquid System
48
Filling/Washing Location Requirements
48
Filling of Water
48
Filling through Tank Lid
49
Filling of Rinsing Tanks
49
Filling of Clean Water Tank
49
Safety Precautions - Crop Protection Chemicals
51
Filling Liquid Chemicals by Using HARDI Turbofiller
52
Filling Powder Chemicals by Using HARDI Turbofiller
53
Turbofiller Rinsing
55
Operating the Control Unit While Spraying - Spray Box III
56
Dilution of Spray Liquid
57
Before Returning to Refill the Sprayer
57
Agitation before Resuming a Spray Job
58
Parking the Sprayer
58
Boomprime
58
Quick Reference - Operation
59
Cleaning
60
General Info
60
Quick Reference - Cleaning
61
Cleaning the Tank and Liquid System
62
Cleaning and Maintenance of Filters
62
Use of Rinsing Tank(S) and Rinsing Nozzles
63
Use of Detergents
64
Technical Residue
64
Using the Drain Valve
65
Operating Limits
66
Liquid Fertilizer
67
Additional Information
67
6 Maintenance
69
Lubrication
69
General Info
69
Recommended Lubricants
69
Grease Gun Calibration
70
Lubrication & Oiling Plan - PTO
70
Boom Lubrication & Oiling Plan
71
Lift Lubrication & Oiling Plan
71
Service and Maintenance Intervals
72
General Info
72
10 Hours Service - Spraying Circuit
72
10 Hours Service - Self-Cleaning Filter
73
Hours Service - Inline Filter (Optional)
73
50 Hours Service - Transmission Shaft
74
250 Hours Service - Hydraulic Circuit
74
250 Hours Service - Hoses and Tubes
74
250 Hours Service - Readjustment of the Boom
74
Occasional Maintenance
75
Pump Valves and Diaphragms Renewal
75
Pump Valves and Diaphragms Renewal
76
Cone Check/Renewal for EVC Distribution Valve
78
Cone Check/Renewal for Pressure Regulation Valve
78
Level Indicator Adjustment
79
Level Indicator Cord Renewal
79
Drain Valve Seal Replacement
79
Adjustment of 3-Way Valve
80
Boomprime One-Way Valve
80
Safety Valve Activation
80
Feed Pipe Clamp Assembly
80
Feed Pipe Snap-Lock Assembly
81
Nozzle Tubes and Fittings
81
Shield Replacement on Transmission Shaft
82
Replacement of Transmission Shaft Cross Journals
82
Change of Light Bulb
82
Change of Tyre
82
Readjustment of Boom - General Info
83
Boom Lift Adjustment
83
Boom Adjustment Order
84
Trapeze Locking Device
84
Glide Shoes - Yaw Damping
84
Horizontal Alignment of Center and Inner Sections
85
Horizontal Alignment of Inner and Outer Sections
85
Vertical Alignment of Inner and Outer Sections
86
Over-Centre Boom Lock Adjustment
87
Off-Season Storage
89
Off-Season Storage Program
89
After Storage
89
7 Fault Finding
91
Operational Problems
91
General Info
91
Liquid System
92
Hydraulic System, Z-Version
93
Mechanical Problems
94
Emergency Operation - Liquid System
94
8 Technical Specifications
95
Dimensions
95
General Info
95
Overall Dimensions
95
Weight
96
Specifications
97
Pump Model 363/5.5
97
Pump Model 363/10.0
97
Pump Model 464/5.5
97
Pump Model 464/6.5
97
Pump Model 464/10.0
97
Pump Model 464/12.0
97
Filters and Nozzles
98
Temperature and Pressure Ranges
98
Power Consumption
98
Technical Residue
98
Airborne Noise Emission
98
Tyre Pressure
99
Materials and Recycling
100
Disposal of the Sprayer
100
Electrical Connections
101
Rear Lights
101
Electrical Connections for Spraybox II and III
101
EVC Junction Box
102
Diagrams
103
Electrical Specifications for Boom and Work Light
103
Boom Hydraulics, Z-Type
104
4
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Hardi Master Plus Specifications
General
Brand
Hardi
Model
Master Plus
Category
Farm Equipment
Language
English
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