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Welding System
STICKMATE LX
Hobart STICKMATE LX User Manual
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225 AC/DC And 225 AC
Processes
Description
Arc W
elding Power Source
OM-316
087 083N
October 2003
Stick (SMAW
)
W
elding
AC Models:
AC/DC Models:
STICKMA
TE LX
R
V
isit
our website at
www.HobartWelders.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
7
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − À Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Autres Symboles Relatifs À L'installation, Au Fonctionnement Et À L'entretien de L'appareil
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 3 − Installation
13
Specifications
13
Duty Cycle Charts
14
Volt-Ampere Curves
15
Selecting a Location
17
Installing Electrode Holder and Work Clamp
18
Weld Output Cables
18
Electrical Service Guide
19
Internal Connections for Operating 115/230 Volts, 225 Amperes AC and AC/DC Models from 115 Volts
20
Internal Connections for Operating 230/400 Volts, 300/200 Amperes AC/DC or 300 Amperes AC Models from 230 Volts
21
Connecting Input Power
22
Section 4 − Operation
23
Controls
23
Section 5 − Maintenance & Troubleshooting
25
Routine Maintenance
25
Lubricating Shunt Block and Anti-Noise Adjustment
25
Reinstalling Amperage Adjustment Indicator
26
Troubleshooting
27
Section 6 − Electrical Diagrams
28
Section 6 − Welding Methods & Troubleshooting
33
Shielded Metal Arc Welding (SMAW) Procedure
33
Electrode and Amperage Selection Chart
34
Striking an Arc
35
Positioning the Electrode Holder
35
Weld Bead Characteristics
36
Conditions that Affect Weld Bead Shape
36
Electrode Movement During Welding
37
Butt Joints
37
Lap Joints
38
Tee Joints
38
Section 8 − Parts List
42
Options and Accessories
48
4
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Hobart STICKMATE LX Specifications
General
Input Voltage
230 V
Input Phase
Single Phase
Input Frequency
50/60 Hz
Welding Process
Stick (SMAW)
Type
Stick Welder
Electrode Size Range
1/16 in to 5/32 in
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