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Multi-Handler 200
Hobart Multi-Handler 200 User Manual
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Description
OM-285922B
2020
−
08
Processes
Multiprocess W
elding
Arc Welding
Power Source And
Wire Feeder
Hobart
Multi-Handler
200
)
t
2
Table of Contents
Default Chapter
2
Table of Contents
2
Section 1 − Safety Precautions - Read before Using
4
Symbol Usage
4
Arc Welding Hazards
4
Additional Hazards for Installation, Operation, and Maintenance
6
California Proposition 65 Warnings
7
Principal Safety Standards
7
EMF Information
7
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
8
Symboles Utilisés
8
Dangers Relatifs Au Soudage À L'arc
8
Symboles de Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
10
Proposition Californienne 65 Avertissements
11
Principales Normes de Sécurité
11
Informations Relatives Aux CEM
11
Section 3 − Definitions
12
Additional Safety Symbols and Definitions
12
Miscellaneous Symbols and Definitions
13
Section 4 − Specifications
14
Serial Number and Rating Label Location
14
Software Licensing Agreement
14
Information about Default Weld Parameters and Settings
14
Unit Specifications for MIG (GMAW)
14
Unit Specifications for TIG (GTAW)
14
Unit Specifications for Stick (SMAW)
14
Environmental Specifications
15
Dimensions and Weight
15
Duty Cycle and Overheating for MIG (GMAW)
16
Duty Cycle and Overheating for TIG (GTAW)
17
Duty Cycle and Overheating for Stick (SMAW)
18
Section 5 − Installation
19
Selecting a Location
19
Multi−Voltage Plug (MVP) Connection
20
Electrical Service Guide
21
Input Power Extension Cord Data
21
Connecting 120 Volt Input Power
22
Connecting 1-Phase Input Power for 240 VAC
23
Generator / Inverter Requirements
24
Stick Welding Connections
25
TIG Welding Connections
26
Process/Polarity Table
27
MIG Welding Connections
27
MIG Gun Connection Inside Unit
28
Connecting Shielding Gas Supply
29
Installing Wire Spool and Adjusting Hub Tension
30
Threading Welding Wire
31
Removing MIG Gun to Replace with a Spool Gun
32
Section 6 − Operation
33
Controls
33
Screen, Power-Up Mode
34
Screen, Wire Jog Mode
34
Controls, MIG Mode (Menu 1 of 5)
35
Controls, Flux Cored Mode (Menu 2 of 5)
36
Controls, TIG Mode (Menu 3 of 5)
37
Controls, TIG Mode with Foot Pedal(Menu 4 of 5)
38
Controls, Stick Mode (Menu 5 of 5)
39
Screen, Power-Down Mode
40
Section 7 − Weld Parameter Charts
41
Welding Parameters 120 Volt
41
Welding Parameters 240 Volt
43
Section 8 − Maintenance & Troubleshooting
45
Routine Maintenance
45
Overload Protection
45
Changing Drive Roll or Wire Inlet Guide
46
Error Displays
47
Error Messages
48
Troubleshooting
49
Section 9 − Electrical Diagram
51
Section 10 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
53
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
53
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
54
Section 11 − Guidelines for Tig Welding (Gtaw)
55
Positioning the Torch
55
Torch Movement During Welding
56
Positioning Torch Tungsten for Various Weld Joints
56
Lift-Arc and HF TIG Start Procedures
57
Section 12 − Gmaw Welding (Mig) Guidelines
58
Section 13 − Guidelines for Stick Welding (Smaw)
66
Stick Welding Procedure
66
Electrode and Amperage Selection Chart
67
Striking an Arc
67
Positioning Electrode Holder
68
Poor Weld Bead Characteristics
68
Good Weld Bead Characteristics
68
Conditions that Affect Weld Bead Shape
69
Electrode Movement During Welding
69
Welding Lap Joints
69
Welding Groove (Butt) Joints
70
Welding T-Joints
70
Weld Test
71
Troubleshooting
71
Section 14 − Parts List
73
Parts List
73
Recommended MIG Spare Parts
73
Recommended TIG Spare Parts
73
4
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Hobart Multi-Handler 200 Specifications
General
Brand
Hobart
Model
Multi-Handler 200
Category
Welding System
Language
English
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