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Honda FOURTRAX User Manual

Honda FOURTRAX
257 pages
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TRX500FM1/FM2
FOURTRAX
FOREMAN
Part Number

Table of Contents

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Honda FOURTRAX Specifications

General IconGeneral
BrandHonda
ModelFOURTRAX
CategoryOffroad Vehicle
LanguageEnglish

Summary

A Few Words About Safety

Safety Messages

Details safety messages and signal words like DANGER, WARNING, and CAUTION.

Safety Labels

Explains the purpose and location of safety labels found on the ATV.

ATV Safety

Important Safety Information

Crucial safety recommendations and guidelines for operating the ATV safely.

Instruments & Controls

Operation Component Locations

Identifies the physical location of all main operating controls on the ATV.

Indicators & Displays

Explains the various indicators and displays on the instrument panel.

Multi-function Display

Details the functions and information provided by the multi-function display.

Speed and Mileage Unit Changing

Instructions on how to change display units for speed and mileage.

4WD Indicator

Explanation of the 4WD indicator's function and meaning.

Gear Position Indicator

Description of the gear position indicator and its display.

Fuel Gauge

How to read and interpret the fuel gauge.

Digital Clock

Steps for setting and displaying the digital clock time.

Odometer

Explains the function of the odometer for total distance traveled.

Tripmeter

Details the tripmeter for tracking trip mileage and how to reset it.

Coolant Temperature Gauge

Explains the coolant temperature gauge and its indicators.

Hour meter

Describes the hour meter for tracking engine operating hours.

Maintenance Tripmeter/Maintenance Hour meter

Explains meters used to track maintenance intervals.

Ignition Switch

Details the operation and positions of the ignition switch.

4WD Switch

Instructions on how to select 2WD or 4WD drive modes.

Front Differential Lock and Speed Limiter Over-Ride

Explains the front differential lock and speed limiter features.

Start/Over Ride Button

Describes the dual function of the start and speed limiter override button.

Engine Stop Switch

Explains how to use the engine stop switch for emergencies and normal operation.

Headlight Switch

Information on turning the headlights on and off.

Headlight Dimmer Switch

How to switch between high and low beams.

Horn Button

Location and operation of the horn button.

Recoil Starter

How to use the recoil starter for engine ignition when the battery is low.

Throttle Lever

Operation of the throttle lever to control engine speed.

Front Brake Lever

How to operate the front brake lever to slow or stop the ATV.

Rear Brake Lever/Parking Brake Lever

Operation of the rear brake and parking brake lever.

Rear Brake Pedal

How to use the rear brake pedal for slowing or stopping.

Parking Brake/Reverse Lever (P/R Lever)

How to apply the parking brake and shift into reverse.

Flag Pole Bracket

Information about the optional flag pole bracket.

Trailer Hitch

Details regarding the trailer hitch and its proper use.

Accessory Socket

How to use the accessory socket to power electronic devices.

Utility Box

Information on the utility box for storing small items.

Utility Pocket

Details about the utility pocket for lightweight items.

Storage Compartment

Information on the rear storage compartment.

EPS (Electric Power Steering) (TRX500FM2 only)

Explanation of the Electric Power Steering system for TRX500FM2 models.

Before Riding

Are You Ready to Ride?

Guides on evaluating personal and vehicle readiness before riding.

Protective Apparel

Recommends essential protective gear for safe riding.

Rider Training

Emphasizes the importance of proper ATV riding instruction and practice.

Age Recommendation

States the minimum recommended age for operating the ATV.

No Passengers

Prohibits carrying passengers on the ATV for safety reasons.

No Alcohol or Drugs

Warns against operating the ATV under the influence of alcohol or drugs.

Is Your ATV Ready to Ride?

Outlines pre-ride checks for the ATV's condition and safety.

Pre-ride Inspection

Details essential checks before operating the ATV for safety and reliability.

Load Limits & Guidelines

Provides information on ATV weight capacities and safe loading practices.

Accessories & Modifications

Discusses the implications and safety considerations of adding accessories or modifying the ATV.

Basic Operation & Riding

Safe Riding Precautions

Covers essential rules and warnings for safe ATV operation.

Off-road Use Only

Stresses that the ATV is designed and intended for off-road use only.

Keep Hands and Feet on Controls

Emphasizes maintaining proper body position on controls for balance and control.

Control Speed

Advises on maintaining appropriate speed relative to terrain and conditions.

Use Care on Unfamiliar or Rough Terrain

Guides on safely navigating challenging or unfamiliar terrain.

Do Not Perform Stunts

Discourages dangerous maneuvers like wheelies and jumps to prevent accidents.

Starting & Stopping the Engine

Instructions on how to safely start and stop the ATV engine.

Using the Recoil Starter

Explains how to use the recoil starter for engine ignition when the battery is low.

Shifting Gears

Details the process of shifting gears for optimal engine performance and control.

Riding in Reverse

Provides instructions for safely operating the ATV in reverse gear.

Braking

Explains proper braking techniques for effective and safe stopping.

Riding Your ATV

General guidance and techniques for riding the ATV.

Making Turns

Instructions on how to properly execute turns on the ATV.

Skidding or Sliding

Advises on how to handle and avoid skidding or sliding during operation.

Riding Up Hills

Guides on safely climbing hills, including weight shifts.

Stalling the ATV and/or Rolling Backwards

What to do if the ATV stalls or rolls backward while climbing a hill.

Riding Down Hills

Instructions for safely descending hills, including weight distribution.

Crossing or Turning on Hills or Slopes

Guidance on safely navigating hills and slopes, including turning.

Making Turns on Slopes

Specifics on making turns when on slopes, compared to level ground.

Riding Over Obstacles

Advice on safely traversing obstacles like bumps and ruts.

Riding Through Water

Instructions for riding through water safely and considerations.

Parking

Procedures for safely parking the ATV on various surfaces.

Servicing Your Honda

The Importance of Maintenance

Explains why regular maintenance is crucial for ATV performance and safety.

Maintenance Safety

Essential safety precautions to follow during all maintenance tasks.

Maintenance Schedule

Outlines the recommended service intervals and tasks for the ATV.

Maintenance Record

Information on keeping records of maintenance performed for the ATV.

Service Preparations

Steps and items needed before starting maintenance procedures.

Maintenance Component Locations

Identifies the physical locations of key components for servicing.

Tool Kit

Lists the tools included in the ATV's tool kit for routine maintenance.

Owner’s Manual Storage

Information on where to store the owner's manual for easy access.

Seat Removal

Instructions for removing the ATV seat to access components.

Rear Fender Cover Removal

Steps to remove the rear fender cover for maintenance access.

Tank Cover Assembly Removal

Instructions for removing the tank cover assembly for service.

Clip Removal

Procedures for removing and installing various types of clips.

Fuel

Information on fuel recommendations, capacity, and refueling.

Engine Oil & Filter

Guidance on engine oil quality, checking, adding, and changing oil and filter.

Rear Final Gear Oil

Details on the rear final gear oil recommendation and changing procedures.

Front Final Gear Oil

Information on front final gear oil recommendations and changing procedures.

Coolant

Explains the cooling system, coolant recommendations, and checking procedures.

Coolant Replacement

Procedures for replacing the ATV's coolant, with safety warnings.

Radiator Core

Instructions for cleaning the radiator core and grill plates.

Air Cleaner

Information on air cleaner maintenance for engine performance and longevity.

Cleaning

Detailed steps for cleaning the air cleaner assembly and filter.

Dust Cover

Information about the dust cover and breather joint.

Air Cleaner Housing Drain Tube

How to service the air cleaner housing drain tube.

Throttle

Information on throttle freeplay inspection and adjustment.

Clutch System

Details on clutch adjustment for smooth gear engagement.

Reverse Lock System

Information on checking and adjusting the reverse lock system.

Spark Plug

Guidance on spark plug selection, inspection, gap setting, and replacement.

Valves

Information on valve inspection and recommended clearance.

Spark Arrester

Procedure for purging the exhaust system's spark arrester.

Suspension

Explanation of suspension systems and how pre-load affects ride.

Suspension Spring Pre-Load

How to adjust the suspension spring pre-load for different loads.

Brakes

Comprehensive guide to the ATV's braking system, including disc and drum brakes.

Brake Fluid Level Inspection

Procedures for checking brake fluid levels and potential issues.

Brake Pad Wear

How to inspect and determine front brake pad wear.

Rear Brake Pedal Freeplay

Instructions for checking and adjusting rear brake pedal freeplay.

Rear Brake Lever Freeplay

Details on checking and adjusting rear brake lever freeplay.

Brake Shoe Wear

How to check rear brake shoe wear using an indicator.

Brake Light Switch Adjustment

Adjusting the rear brake light switch for proper operation.

Draining Water from Brakes

Procedure for draining water from the brake system.

Tyres

Information on tyre type, condition, air pressure, and wear.

Air Pressure

Importance and procedure for checking tyre air pressure.

Tread Wear

How to check tyre tread depth and when to replace tyres.

Tyre Repair

Information on temporary and permanent tyre repairs and their limitations.

Tyre Replacement

Guidelines for replacing ATV tyres, including recommended types.

Guards

Information on skid plates and engine guards for protecting components.

Drivetrain Boots

Checking the condition of drivetrain boots for damage or grease leaks.

Battery

Information on the maintenance-free battery and its care.

Battery Storage

Recommendations for storing the battery to maintain its service life.

Battery Charging

Guidance on properly charging the ATV battery using specific chargers.

Appearance Care

Tips for cleaning and maintaining the ATV's exterior appearance.

Washing Your ATV with a Mild Detergent

Step-by-step instructions for washing the ATV.

Spray Cleaning Your ATV

Suggestions for using spray cleaners on different ATV surfaces.

Finishing Touches

Advice on polishing and waxing the ATV after washing.

Exhaust Pipe and Muffler Maintenance

How to clean the exhaust pipe and muffler, and remove heat stains.

Tips

Preparing for a Ride

Advice on planning and preparing for a safe and enjoyable ATV ride.

What to Take to the Riding Area

Recommended tools and supplies to bring for a riding excursion.

What to Take on the Trail

Essential supplies to carry on the trail for potential repairs.

Transporting Your Honda

Instructions on how to safely transport the ATV on a vehicle.

Storing Your Honda

Procedures for storing the ATV for extended periods to maintain condition.

Preparation for Storage

Steps to prepare the ATV for storage, including fluid changes and fuel.

Removal from Storage

Steps to get the ATV ready for operation after storage.

You & the Environment

Tips for environmentally responsible ATV ownership and operation.

Taking Care of the Unexpected

General Guidelines

General advice on handling problems encountered while riding, emphasizing safety.

If Your Engine Quits or Won’t Start

Troubleshooting steps for engine starting issues and poor performance.

If You Have a Flat Tire

Procedures for dealing with a flat tire, including temporary and permanent repairs.

If the High Coolant Temperature Indicator Lights

What to do if the high coolant temperature warning is active.

If a Fuse Blows

Troubleshooting steps for identifying and replacing blown fuses.

Circuit Fuses Access

How to access and replace circuit fuses in the fuse box.

PS (Electric Power Steering) Fuse Access (TRX500FM2 only)

How to access the EPS fuse for TRX500FM2 models.

If You Crash

Safety and inspection procedures to follow after a crash.

If You Lose Your Key

What to do if you lose your ATV key and how to get a replacement.

If the Battery Is Low (or Dead)

Troubleshooting steps for a low or dead battery, including starting methods.

If a Component Fails

General advice on dealing with failures of critical ATV components.

Technical Information

Vehicle Identification

Information on VIN and engine serial numbers for parts ordering.

Specifications

Technical details including dimensions, capacities, and engine specifications.

Break-in Guidelines

Recommendations for the initial break-in period to ensure reliability.

Petrol Containing Alcohol

Information about using gasohol and its potential effects.

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