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Honda NU50 User Manual

Honda NU50
174 pages
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MANUAL
NU50-NU50M

Table of Contents

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Honda NU50 Specifications

General IconGeneral
ModelNU50
CategoryScooter
IgnitionCDI
TransmissionAutomatic
Final DriveBelt
Front BrakeDrum
Rear BrakeDrum
Front Tire2.50-10
Rear Tire2.50-10
Starting SystemKick start
Rear SuspensionUnit swing
Fuel Capacity4.5 L

Summary

1. General Information

General Safety and Service Rules

Covers general safety precautions and service rules for maintenance and repair.

Model Identification

Details on identifying the motorcycle model and its key serial numbers.

Specifications

Provides detailed technical specifications for the motorcycle's components.

Tools

Lists special and common tools required for servicing.

Torque Values

Specifies torque settings for critical fasteners in the engine and chassis.

Cable and Wire Harness Routing

Illustrates the correct routing for cables and wire harnesses on the motorcycle.

2. Lubrication

Lubrication System Overview

Diagram and explanation of the motorcycle's lubrication system.

Lubrication Service Information

General service information, specifications, and oil recommendations.

Lubrication Troubleshooting

Common issues and solutions related to the lubrication system.

Final Reduction Oil Procedures

Covers oil level check, oil change, and oil tank removal.

Oil Strainer and Oil Pump Maintenance

Procedures for cleaning the oil strainer and servicing the oil pump.

Oil Pump Bleeding and Lines

Instructions for bleeding air from oil lines and pump.

Lubrication Points

Highlights key lubrication points for engine and frame components.

3. Maintenance

Maintenance Service Information and Schedule

General service info, maintenance schedule, and specifications.

Engine Maintenance Procedures

Covers fuel lines, fuel strainer, air cleaner, and bystarter element maintenance.

Ignition and Engine Tuning

Procedures for spark plug, throttle, oil pump cable, idle speed, ignition timing, and compression.

Chassis Maintenance Procedures

Covers battery, brakes, suspension, steering, headlight, wheels, tires, and fasteners.

4. Fuel System

Fuel System Overview and Troubleshooting

General info, specs, tool, and troubleshooting for the fuel system.

Throttle Valve and Jet Needle Procedures

Disassembly and inspection of the throttle valve and jet needle.

Carburetor Procedures

Covers carburetor removal, float/valve/jet disassembly, and float level inspection.

Carburetor and Reed Valve Installation

Procedures for installing the carburetor, throttle valve, and reed valve.

Fuel Filter and Tank Maintenance

Includes fuel strainer cleaning, and fuel tank removal/installation.

5. Engine Removal and Installation

Engine Service Information and Specifications

General info, specifications, and torque values for engine servicing.

Engine Removal Procedure

Step-by-step instructions for removing the engine from the motorcycle.

Engine Installation Procedure

Step-by-step instructions for installing the engine onto the motorcycle.

6. Cylinder Head, Cylinder, and Piston

Cylinder Head, Cylinder, Piston Service Info

Service info, specifications, torque, and troubleshooting for cylinder components.

Cylinder Head Procedures

Covers cylinder head removal, inspection, and decarbonizing.

Cylinder and Piston Procedures

Covers cylinder/piston removal, inspection, and measurements.

Piston Ring and Connecting Rod Procedures

Inspection and installation of piston rings and connecting rod.

Cylinder Head and Piston Installation

Steps for installing the cylinder head onto the cylinder.

7. Alternator

Alternator Service Information, Torque, and Tools

Details on service info, torque values, and necessary tools for alternator work.

Alternator Removal Procedure

Step-by-step instructions for removing the alternator.

Alternator Installation Procedure

Step-by-step instructions for installing the alternator.

8. Drive and Driven Pulley, Kick Starter, and Clutch

Drive Pulley Maintenance

Covers left crankcase removal, bearing inspection, and drive belt procedures.

Movable Drive Face Procedures

Removal, disassembly, inspection, assembly, and installation of the movable drive face.

Kick Starter Maintenance

Covers kick starter removal, disassembly, inspection, assembly, and installation.

Clutch and Driven Pulley Maintenance

Covers clutch removal, driven face disassembly, inspection, and assembly.

9. Final Reduction

Final Reduction Service, Troubleshooting, Specs, Tools

Overview of service, troubleshooting, specifications, and tools for the final reduction unit.

Final Reduction Disassembly

Step-by-step instructions for disassembling the final reduction unit.

Final Reduction Inspection

Procedures for inspecting drive shaft, gears, and bearings.

Final Reduction Installation

Steps for installing the final reduction unit components.

10. Crankcase and Crankshaft

Crankcase/Crankshaft Service Info and Troubleshooting

Service info, troubleshooting, specifications, and tools for crankcase/crankshaft.

Crankcase Separation Procedure

Detailed steps for separating the crankcase halves.

Crankshaft Removal and Inspection

Procedures for removing and inspecting the crankshaft.

Crankcase Assembly Procedure

Steps for assembling the crankcase halves.

11. Steering, Front Wheel, Front Brake, and Front Fork

Steering, Front Wheel, Brake, Fork Service Info

Service info, troubleshooting, specs, torque, and tools for steering and front end.

Speedometer and Headlight Maintenance

Procedures for speedometer and headlight removal/installation.

Handlebar and Front Wheel Procedures

Covers handlebar removal/installation and front wheel maintenance.

Front Brake and Front Fork Procedures

Maintenance for front brake lining and front fork components.

Steering Stem Maintenance

Procedures for steering stem and ball race disassembly/assembly and installation.

12. Rear Wheel, Rear Brake, and Rear Suspension

Rear Wheel, Brake, Suspension Service Info

Service info, troubleshooting, specs, torque, and tools for the rear end.

Rear Wheel Procedures

Covers rear wheel removal, rim runout inspection, and installation.

Rear Brake Procedures

Covers rear brake lining inspection, disassembly, and assembly.

Rear Shock Absorber Maintenance

Procedures for shock absorber removal, disassembly, assembly, and installation.

13. Electrical Equipment

Electrical Equipment Service Information

General info, troubleshooting, and specifications for electrical systems.

Ignition System Maintenance

Covers ignition system, spark plug, ignition coil, and CDI unit.

Starting System and Battery Maintenance

Procedures for starter motor, battery, and charging system.

Switches, Horn, and Sensors

Maintenance for switches, horn, oil level sensor, and indicator lamp.

14. Technical Features

C.D.I. Capacitive Discharge Ignition

Explanation of the C.D.I. system, its advantages, and operation.

Automatic Choke System

Details on the automatic choke system, bystarter chamber, and control box.

V-Matic Drive System

Explanation of the V-Matic drive, pulleys, belt, and reduction ratios.

Oil Level Indicator System

Description of the oil level indicator, its construction, and operation.

15. Troubleshooting

Engine Starting and Power Issues

Troubleshooting for engine not starting, hard starting, and lack of power.

Performance and Handling Issues

Troubleshooting for poor performance, steering, and wheel wobbling.

Starter Motor and Oil Indicator Problems

Troubleshooting for starter motor issues and oil indicator lamp problems.

16. Wiring Diagram

Overall Wiring Diagram

General wiring diagram for the motorcycle's electrical system.

NU50 Wiring Diagram

Specific wiring diagram for the NU50 model.

NU50M Wiring Diagram

Specific wiring diagram for the NU50M model.

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