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Honda NU50 - Cylinder Head, Cylinder, Piston Service Info

Honda NU50
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G":nHONDA
~~
NU50·
NU50M
6.
CYLINDER
HEAD
/
CYLINDER/PISTON
I
l~
SERViCE
INFORMATION
TROUBLESHOOTING
CYLINOER
HEAO
CYLINOER/PISTON
6-1
6-1
6-2
6-3
SERVICE
INFORMATION
GENERAL
All
cylinder
head,
cylinder
and
piston
mainlenance
and
impection
can
be
done
with
Ih~
engine
installed,
Belore
disJssernbly.
clean
the
engine
to
prevent
dirt
and
dust
Irorn
entering
the
cylinder
and
crankcase.
Remove
i'lil
gaske1 material from
lhe
mating surfaces of
the
cylinder head. cylinder
and
crankcase.
SPECIFICATIONS
(1.5748-1.5754)
(1.5728-1.5732)
(0.0016-0.0022)
(0.3938-0.39401
(0.3935-0.3937)
(0.0001-0.0005)
(0.006-0.014l
(0.5514-0.5519)
STAN
DAR
0
mm
(,,;n~I,---
-+_~S~E~R~V~'~C~E:..::L~'
M::-'
T=,m~m':..C(;~n~I
__
,
0.10
(0.004)
40.050 11.5768)
39.900 (1.5709)
0.100
(0.0039)
10.030 (0.3949)
9.970 (0.3925)
0.040
(0.0016)
0.60 (0.024)
14.030 (0.55241
40.000-40.015
39.950-39.960
0.040-0.055
1
0.002-1
O.OOB
9.994-10.000
0.002-0.012
0.15-0,35
14.005-14.017
ITEM
Cylinder
head warpage
Cylinder
bore
p.
0 0
(4
mm
from
bottom
of
IHon
. .
piston
skirtl
Cylinder-Ie-piston clearance
Piston pin
hole
1.0.
Piston
Dm
0.0.
PistorHo'p1ston pin cle<lrancc
Piston
ring
end
gap
(tOP,
second)
Connecting rod small end 1.0.
TORQUE
Cylinder
h~ad
bolt:
TROUBLESHOOTING
CompreSSion
too
low,
hard
starting
or
poor
performance
ilt
low
speed
1.
Blown
cylinder
head gasket
2.
Loose spark
plug
3.
Worn,
s1Uck
or
broken
pistOll rings
4.
Worn
or
damaged
cylinder
ilnd
piston
5.
Faulty
feed valve
Compression
too
high, overheating
or
knocking
Abnormal
noise·piston
1.
Worn
cylinder
and
piston
2. Worn piston
pin
or
piston
pin hole
3.
Worn connecting
rod
small end bearing
Abnormal
noise
1.
Worn, stuck
or
broken
piston
rings
2. Worn
or
damaged
cylinder
1.
Excessive carbon
buildup
in
cylinder
head
or
on
piston
top
Date
of
Issue:
Nov.,
198t
©
HONDA
MOTOR
CO
..
LTD.
5J
6-1

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