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Infranor CD1-a - User Manual

Infranor CD1-a
45 pages
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CD1-a 1
CD1-a
gb
SERVO DRIVES & MOTION CONTROL
CD1-a
digital drive for
AC sinusoidal
brushless motors

Table of Contents

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Summary

WARNING

General Safety and Handling Precautions

Provides essential safety instructions for handling the amplifier, including electrostatic discharge precautions and waiting periods after power down.

CHAPTER 1 - GENERAL DESCRIPTION

1- INTRODUCTION

Introduces the CD1-a series of digital servo modules as PWM servo amplifiers for AC sinusoidal brushless motors.

2- DESCRIPTION;COMPLIANCE WITH THE STANDARDS

Details the CD1-a amplifier's control capabilities, sensor inputs, communication interfaces, and compliance with CE and UL standards.

CHAPTER 2 - SPECIFICATIONS

1 - TECHNICAL SPECIFICATIONS

Lists the technical specifications for CD1-a-230/I and CD1-a-400/I amplifiers, including power supply, output voltage, and current ratings.

2-BLOCK DIAGRAM

Presents a block diagram illustrating the internal functional components and signal flow of the CD1-a amplifier.

3 - MAIN PROTECTIONS

Details the stored protections available in the CD1-a amplifier, including error display indicators and LED status.

4 - DIMENSIONS

Provides dimensional drawings for various CD1-a amplifier models, showing physical outlines and mounting interfaces.

5- FASTENING

Describes the mandatory vertical mounting requirements and screw specifications for different CD1-a amplifier models.

6- MULTIAXES CABINET MOUNTING

Illustrates cabinet mounting configurations for multi-axis applications, detailing the placement of CD1-a amplifiers.

3- REQUIREMENTS OF COMPLIANCE WITH THE UL STANDARDS

Outlines requirements for UL compliance, including connection methods and fuse ratings for different amplifier models.

CHAPTER 3 - INPUTS-OUTPUTS

1- CONNECTORS LOCATION

Identifies the location of key connectors on the CD1-a amplifier, including resolver, command, and power connectors.

2-X1: RESOLVER CONNECTOR

Details the pinout and function of the X1 resolver connector, specifying connections for motor thermal sensors and resolver signals.

3-X2: COMMAND CONNECTOR, LOGIC INPUTS-OUTPUTS AND ENCODER

Describes the X2 connector, including command inputs, logic I/O, encoder outputs, and their respective functions and remarks.

4 - X5 SERIAL LINK

Specifies the X5 serial link connector, detailing its pinout for RS232 communication for parameter setting.

5-X8: AUXILIARY SUPPLY CONNECTOR

Details the X8 auxiliary supply connector, including pin assignments for 24 VDC supply and GND.

6-X9 POWER CONNECTOR: MAINS, MOTOR, BRAKING RESISTOR (CD1-A-230 V AND 400 V)

Explains the X9 power connector for mains input, motor phases, and braking resistor connections for different amplifier voltage versions.

CHAPTER 4 - CONNECTIONS

1- CONNECTION DIAGRAMS

Provides connection diagrams for CD1-a-230/1 and CD1-a-400/I amplifiers, including UL compliant options.

2 - WIRING

Covers wiring practices for the CD1-a amplifier, focusing on earth wiring, grounding, and connector shield connections.

CHAPTER 5 - PARAMETER SETTING

WARNING on Auto-Tuning Procedure

Highlights critical safety warnings regarding the auto-tuning procedure, emphasizing standstill execution and zero Volt input command.

CHAPTER 6 - COMMISSIONING

1 - AMPLIFIER STANDARD CONFIGURATION

Details the standard hardware configuration for CD1-a amplifiers, noting MAVILOR motor compatibility and resolver ratio.

2- FIRST POWERING OF THE CD1-A AMPLIFIER

Provides essential steps for initial amplifier power-up, including connection checks, voltage version verification, and braking resistor sizing.

WARNING during Machine Adjustments

Advises users about potential dangerous axis movements during machine adjustments and parameter settings.

2.3 - Switch on the 230 VAC or 400 VAC supply

Instructs on the correct sequence for switching on the amplifier's AC power supply after the 24 VDC supply is active.

3 - AMPLIFIER COMMISSIONING AND ADJUSTMENT

Guides through the process of amplifier commissioning and adjustment, covering serial communication and parameter tuning.

3.1 - COMMUNICATION VIA THE SERIAL LINK

Explains how to establish serial communication between a PC and the amplifier using the RS232 link for setup.

3.2 - AMPLIFIER ADJUSTMENT

Covers the steps for adjusting amplifier parameters, including motor selection, current limitation, and auto-phasing procedures.

3.3 - SPEED LOOP ADJUSTMENT WITH VERTICAL LOAD

Provides guidance on adjusting the speed loop, particularly for axes with vertical loads, involving auto-tuning and mechanical checks.

3.4 - AMPLIFIER PARAMETERS SAVING

Instructs on how to save configured amplifier parameters into the EEPROM for persistent storage.

CHAPTER 7 - TROUBLESHOOTING

1 - FAULTS

Lists and explains various faults that can occur with the CD1-a amplifier, such as SYSTEM, BUSY, EEPROM, and MOTOR faults.

1.6 - POWER STAGE FAULT

Details the 'Power Stage' fault, which encompasses multiple power stage issues like overvoltage, short circuits, and fan errors.

1.7 - RESOLVER FAULT

Explains the 'Resolver' fault, covering checks for connection, components, and correct resolver type.

1.8 - R.D.C FAULT

Addresses the 'R.D.C' fault, advising checks on P-RES components and motor speed limits.

1.9 - IT FAULT

Describes the 'I²t' fault, related to current limitation, and suggests checking rated current parameters.

1.10 - FOLLOWING ERROR

Explains the 'Following Error' fault, which relates to the speed loop, and suggests checks for load adjustment and acceleration.

2 - OPERATING PROBLEMS

Covers common operating problems such as motor not moving, lack of torque, shaft locking, and noise issues.

3 - SERVICE AND MAINTENANCE

Provides procedures for servicing and maintaining the amplifier, including exchanging units and configuring new amplifiers.

CHAPTER 8 - APPENDIX

1 - HARDWARE ADJUSTMENTS

Details hardware adjustments available on the CD1-a amplifier module, including location diagrams for firmware and EEPROM.

2 - ADJUSTMENT TO VARIOUS RESOLVER TYPES

Explains how to adjust the amplifier for different resolver types and transformation ratios using P-RES components.

3 - ADJUSTMENT TO VARIOUS MOTOR TYPES

Covers adjustments for motor thermal sensors (PTC/NTC) and the I²t protection mechanism for current limitation.

4 - USE OF THE LIMIT SWITCH INPUTS

Describes the function of the 'Limit Switch' inputs (FC+, FC-) for controlling motor rotation direction.

5 - USE OF THE CVO INPUT

Explains the function of the 'CV0' input for stopping axis rotation or setting zero current command.

6- USE OF THE AOK OUTPUT

Details the 'AOK' relay output, which indicates the amplifier's operational status and fault conditions.

7 - USE OF THE RESET INPUT

Explains the 'Reset' input function for clearing stored faults while maintaining position initialization.

8 - USE OF THE ENABLE INPUT

Describes the 'Enable' input's role in enabling or disabling the amplifier's operation based on timing diagrams.

9 - INCREMENTAL ENCODER OUTPUTS

Details the incremental encoder outputs (A, B, Z channels) used for position loop closure via the NC.

10 - SYSTEM OF POWER FEEDBACK VIA A BRAKING RESISTOR

Explains the power feedback system using a braking resistor to dissipate mechanical braking energy from the motor.

11 - AMPLIFIER ORDER CODE

Provides the order code structure for CD1-a amplifiers, including series, input type, voltage, and current ratings.

Infranor CD1-a Specifications

General IconGeneral
BrandInfranor
ModelCD1-a
CategoryDC Drives
LanguageEnglish

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