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Instron DX Series User Manual
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81
Hydraulic powe
r supply (HPS)
Product Support:
www.instr
on.com
Figure 20. Comp
onents of the HPS.
Rear and side co
vers remo
ved.
1.
Motor
2.
Air breather filter
3.
Fill hole
4.
Sight gauge
5.
Oil filter
6.
Heat ex
changer and fan
7
.
System pressure
gauge
8.
Relief valv
e RV1
9.
Servo manifold
10.
R
es
e
r
v
o
i
r
1
2
4
10
9
7
6
5
3
8
80
82
Table of Contents
Default Chapter
7
Table of Contents
7
Chapter 1 Introduction
11
About These Instructions
11
System Overview
12
Purpose
12
System Components
12
Frame Configuration Options
14
Testing Accessories
14
System Identification
14
Frame Components
15
System Control Components
17
System Safety and Information Labeling
18
Product Support
20
Product Documentation
20
System Verification
20
Chapter 2 Specifications
21
Use Limits
21
Frame
22
59 Series Control Unit
25
Environmental Conditions
26
Heat Load
26
Noise Level
27
Chapter 3 Operation
29
Operation of Controls
29
Operation of Controls
31
Operation of HPS
33
Isolation of HPS from the Load Frame
33
Procedure for 300DX Frames
33
Procedure for 600DX Frames
34
Mount Fixtures
34
Mount Tension Fixtures
35
Mount Compression Fixtures
35
Start the System
37
Change Height of Tension Test Opening
38
Adjust the Position of the Adjustable Crosshead
38
Adjust the Position of the Tension Crosshead
38
Change Height of Compression Test Opening
41
Adjust the Position of the Adjustable Crosshead
41
Operate Grip Assemblies - G1-Style and G7-Style Crossheads
42
Grip Jaw Selection
43
Specimen Guidelines
43
General Use Guidelines
44
Filler Plate Guidelines (G1-Style Crossheads Only)
45
Install Grip Jaws - G1-Style Crossheads
46
Remove Grip Jaws - G1-Style Crossheads
50
Install Grip Jaws - G7-Style Crossheads
50
Remove Grip Jaws - G7-Style Crossheads
55
Insert Specimen
56
Run a Test
57
Shut down the System
59
Loss of Power
60
Chapter 4 Maintenance
61
General Maintenance Recommendations
61
Preventative Maintenance Schedule
61
Make Daily Checks of System
63
Preventative Maintenance Schedule
63
Remove and Install Base Covers
64
Electronics
66
Clean the Fans
66
Fuses
66
Inspect the Cables
66
Frame
66
Check Non-Painted Surfaces
66
Adjustable Crosshead
67
Inspect the Hydraulic Cylinder
70
Grip Assemblies - G1-Style and G7-Style Crossheads
72
Clean External Surfaces and Check Operation of Grip Assemblies
72
Lubricate the Grip Assemblies
72
Clean and Inspect Grip Components
73
Hydraulic Power Supply (HPS)
79
Check the Oil Cleanliness
80
Add Oil to Reservoir
80
Change the Oil
83
Change the Air Breather Filter
84
Inspect the Hydraulic Hoses
85
Replace the Hydraulic Hoses
85
Oil Type and Quantity
85
Ancillary Parts
86
Ancillary Parts
87
Consumable Parts
89
Spare and Replacement Parts
89
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Instron DX Series Specifications
General
Brand
Instron
Model
DX Series
Category
Test Equipment
Language
English
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