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iRobot Roomba Red User Manual

iRobot Roomba Red
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Roomba Discovery Series
Service Manual
Published August 31 2006
Roomba Scheduler
Roomba Discovery SE
Roomba Discovery
Roomba Sage
Roomba Red

Table of Contents

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iRobot Roomba Red Specifications

General IconGeneral
BrandiRobot
ModelRoomba Red
Cleaning System3-Stage Cleaning System
NavigationiAdapt Navigation
Battery TypeNiMH
Charging Time3 hours
Run Time60-90 minutes
Filter TypeAeroVac Filter
SchedulingNo
Virtual WallYes
Auto DockingYes
TypeRobotic Vacuum
Cleaning ModesAuto, Spot
Dirt DetectionYes, Dirt Detect

Summary

Roomba Service Process

Customer Call

Initial troubleshooting steps for Roomba issues via phone.

Roomba Return Procedure

Instructions for returning a Roomba to a service center.

Incoming Roomba Inspection

Process for inspecting a Roomba upon its return.

Roomba Cleaning

Step-by-step guide for cleaning the Roomba unit.

Roomba Software & Charging Reset

Procedures for resetting Roomba software and charging system.

Roomba Diagnostics: Built-in-Test (BiT)

Instructions on how to perform the Roomba's built-in diagnostic test.

Capture Built-in-Test Data

Procedure for capturing and saving diagnostic test output.

Roomba Diagnostics: Mobility Test

Guide for performing the Roomba's mobility diagnostic test.

Fix or Replace Roomba

Steps involved in repairing or replacing a Roomba.

Test Battery

Detailed procedure for testing the Roomba battery.

Test Power Supply

Procedure for testing the Roomba power supply.

Test Home Base (if applicable)

Instructions for testing the Roomba Home Base.

Test Virtual Wall (if applicable)

Procedure for testing the Roomba Virtual Wall accessory.

Test Remote (if applicable)

Steps for testing the Roomba remote control.

Replace Faulty Accessories

Guide for replacing malfunctioning Roomba accessories.

Pack & Record the Serial Numbers

Instructions for packaging and documenting serial numbers.

Monthly Data Report to iRobot

Process for submitting monthly service data to iRobot.

Roomba Terminology

Roomba Chassis Disassembly Procedure

Roomba Electrical Inter-Relationships

Service Procedure (based on Built-in-Test Failures)

Failed BiT 0 - Panel LEDs

Troubleshooting steps for Roomba panel LEDs not lighting.

Failed BiT 1 – Bumpers

Troubleshooting for Roomba bumper sensor issues.

Failed BiT 2 or 3 – Outer & Inner Cliff Sensors

Troubleshooting Roomba cliff sensors and related issues.

Failed BiT 4 – Wheel Drop

Troubleshooting Roomba wheel drop sensor failures.

Failed BiT 4 - Wall Sensor

Troubleshooting Roomba wall sensor problems.

Failed BiT 5 – RCON / IR Receiver

Troubleshooting Roomba IR receiver and RCON issues.

Failed BiT 6 – Battery Sensor

Troubleshooting Roomba battery sensor failures.

Failed BiT 7, 8 or 9 – Drive Wheels & Encoders

Troubleshooting Roomba drive wheels and encoder faults.

Failed BiT 10 – Stasis (front wheel)

Troubleshooting Roomba front wheel stasis and optical sensor issues.

Failed BiT 11 – Main Brush

Troubleshooting Roomba main brush motor and gear failures.

Failed BiT 12 – Debris Sensor

Troubleshooting Roomba debris sensor and main brush assembly.

Failed BiT 13 – Vacuum

Troubleshooting Roomba vacuum motor and bin issues.

Failed BiT 14 – Side Brush

Troubleshooting Roomba side brush motor and module failures.

Failed BiT 15-20 – Charging

Troubleshooting Roomba charging system failures.

Precautionary Replacements

Charging Accessories

Roomba Battery

Details on Roomba battery construction, cells, and thermistor.

Battery Types

Comparison of yellow APS and black Roomba batteries.

Battery Insertion Technique

Guide on how to properly insert the Roomba battery.

General Battery Maintenance Tips

Recommendations for Roomba battery care and storage.

Battery Troubleshooting

Common issues and solutions for Roomba batteries.

Roomba Power Supply

Information on Roomba power supply generations and function.

Roomba Home Base

Description of the Roomba self-charging station.

Manual Docking

Procedure for manually testing Roomba docking functionality.

Home Base Generations

Overview of different Roomba Home Base models.

Home Base Troubleshooting

Common problems and solutions for the Roomba Home Base.

Rapid Charger

Information regarding the Roomba rapid charger accessory.

Roomba Accessories

Roomba Virtual Wall

Description of the Roomba Virtual Wall's functionality and use.

Virtual Wall Generations

Overview of different Roomba Virtual Wall models.

Virtual Wall Troubleshooting

Common issues and solutions for Roomba Virtual Walls.

Roomba Remote

Description and troubleshooting for the Roomba remote control.

Roomba Filter

Information on Roomba filters, maintenance, and replacement.

Bristle, Flexible and Side Brush

Description of Roomba brushes and their maintenance.

Brush Troubleshooting

Common problems and solutions for Roomba brushes.

Appendices

Appendix A: Charging Troubleshooting Flowchart

Visual decision tree for troubleshooting Roomba charging issues.

Appendix B: Serial Number Format

Explanation of various Roomba serial number formats.

Appendix C: Roomba Code List

List of diagnostic and complaint codes used for Roomba service.

Appendix D: Roomba Error Codes

Details on Roomba error messages, meanings, and actions.

Appendix E: Roomba Software & OSMO

Information on Roomba software versions and OSMO update procedures.

Appendix F: Roomba Built-in-Test Procedure

Step-by-step guide for performing Roomba built-in diagnostic tests.

Appendix G: Roomba Built-in-Test Limits

Specifies the parameter limits for passing Roomba Built-in-Tests.

Appendix H: Roomba Mobility Test Procedure

Instructions and setup for conducting Roomba mobility tests.

Appendix I: PCB Connector Designation

Diagrams illustrating PCB connector locations on the Roomba.

Appendix J: Battery Test Procedure

Detailed steps for testing Roomba battery voltage and resistance.

Appendix K: Power Supply Test Procedure

Instructions for testing Roomba power supply output.

Appendix L: Built-in-Test Toolbox kits

Description of specialized kits for Roomba built-in testing.

Appendix M: Disassembly Procedure

General guide for disassembling various Roomba components.

Appendix N: User Interface

Explanation of Roomba indicator lights and user interface elements.

Appendix O: Roomba Engineering Changes

List of engineering modifications made to Roomba over time.

Appendix P: GLOSSARY

Definitions of technical terms used in the Roomba service manual.

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