iRobot Roomba Red - Roomba Chassis Disassembly Procedure

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14

Roomba Chassis Disassembly Procedure

o Remove Vacuum Bin

o Unscrew bumper screws (1)

o Unscrew chassis screws (2,3,4,5)

o Unscrew side brush if necessary (6)

Table of Contents

Table of Contents2
Roomba Service Process5
- 01: Customer Call6
- 02: Roomba Return Procedure7
- 03: Incoming Roomba Inspection7
- 04: Roomba Cleaning8
- 05: Roomba Software & Charging Reset8
- 06: Roomba Diagnostics: Built-In-Test (Bit)9
- 07: Capture Built-In-Test Data9
- 08: Roomba Diagnostics: Mobility Test9
- 09: Fix or Replace Roomba9
- 10: Test Battery10
- 11: Test Power Supply10
- 12: Test Home Base (if Applicable)10
- 13: Test Virtual Wall (if Applicable)11
- 14: Test Remote (if Applicable)11
- 15: Replace Faulty Accessories11
- 16: Pack & Record the Serial Numbers11
- 17: Monthly Data Report to Irobot12
Roomba Vacuuming Robot13
- Roomba Terminology13
- Roomba Chassis Disassembly Procedure14
- Roomba Electrical Inter-Relationships15
- Service Procedure (Based on Built-In-Test Failures)16
Charging Accessories32
- Roomba Battery33
- Roomba Power Supply36
  - Power Supply Generations36
  - Power Supply Troubleshooting36
- Roomba Home Base37
- Rapid Charger40
Roomba Accessories41
- Roomba Virtual Wall42
  - Virtual Wall Generations43
  - Virtual Wall Troubleshooting43
- Roomba Remote44
  - Remote Troubleshooting44
- Roomba Filter45
  - Filter Troubleshooting45
- Bristle, Flexible and Side Brush46
  - Brush Troubleshooting46
Appendix A: Charging Troubleshooting Flowchart48
Appendix B: Serial Number Format49
Appendix C: Roomba Code List51
Appendix D: Roomba Error Codes53
Appendix E: Roomba Software & OSMO54
Appendix F: Roomba Built-In-Test Procedure56
- Auto-Advance Mode57
- Manual-Advance Mode58
- Alternative Data Capture61
- Irobot Data Capture61
- Built-In-Test Output File (Using Irobot Roomba Factory-Test-Client Version 1.1)62
Appendix G: Roomba Built-In-Test Limits63
Appendix H: Roomba Mobility Test Procedure64
Appendix I: PCB Connector Designation68
Appendix J: Battery Test Procedure69
Appendix K: Power Supply Test Procedure70
Appendix L: Built-In-Test Toolbox Kits71
Appendix M: Disassembly Procedure72
- Roomba Chassis Disassembly Procedure72
- Roomba Cleaning Frame Disassembly Procedure73
- Roomba Main PCB & Inner Bumper Removal Procedure75
- Roomba Wheel Disassembly Procedure77
- Roomba Fixed Caster Removal Procedure79
- Roomba Swivel Caster Removal Procedure80
- Roomba Swivel Optical Stasis & Switch Removal Procedure80
Appendix N: User Interface82
- User Interface : POWER Light82
- User Interface : STATUS Light83
- User Interface : DIRT Detect83
Appendix O: Roomba Engineering Changes84
Appendix P: GLOSSARY87

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