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Jetline 9700W - User Manual

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OM-9700T-02-2015
2-20-V
February 2015
Read this manual carefully before installing,
Commissioning, or operating this product.
Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618
Telephone: (949) 951-1515 Fax: (949) 951-9237
Web site: www.jetline.com E-mail: sales@jetline.com
OPERATION MANUAL
For
9700W Microprocessor
Wire Feed Control
IMPORTANT
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Summary

Limited Warranty Information

Important Notices and Cautions

Operational Guidelines Notice

Provides guidelines for peak equipment condition and maximum welding efficiency. Read instructions carefully.

Personnel Safety Caution

Only experienced personnel familiar with welding equipment operation and safety should install or use this product.

Section I Safety Precautions

Arc Welding Hazards

Protects user and others from welding hazards, including pacemaker wearers. Follow safety standards.

Electric Shock Precautions

Avoid touching live parts, use insulating gloves, disconnect power, proper grounding, check connections.

Arc Ray and Noise Protection

Protects eyes and skin from arc rays, hearing from noise, and flying debris. Use helmet and ear protection.

Fumes and Gases Safety

Avoid breathing fumes, ensure ventilation, use respirators, read MSDS, avoid welding near vapors.

Cylinder Safety

Handle gas cylinders carefully to prevent explosion. Secure upright, keep away from circuits, never weld pressurized cylinders.

Welding Fire and Explosion Prevention

Avoid welding on closed containers, flammable materials, or coated metals. Remove flammables, watch for sparks, keep extinguisher nearby.

Moving Parts Safety

Keep fingers and hands away from moving parts like fans and belts. Keep guards in place.

EMF Information and Risk Mitigation

Discusses potential risks of low frequency magnetic fields and provides advice on minimizing exposure.

Pacemaker User Considerations

General recommendations for pacemaker wearers, advising consultation with a doctor.

Referenced Safety Standards

Lists relevant ANSI, OSHA, NFPA, and CSA standards for welding and safety.

Section II Introduction

California Proposition 65 Warning

Product contains lead known to cause cancer and birth defects. Wash hands after use.

Operator Mode

Used by the welding operator to run the unit, adjust wire feed speed, start, and stop delays.

Configuration Mode

Used to set up the unit for specific applications, wire speeds, and interface settings.

Calibration Mode

Allows setting units (inch/metric) and checking/setting calibration parameters.

Product Description

Describes the microprocessor-based control for welding wire feed, its enclosure, and front panel interface.

Specifications

Section III Operation Mode 9700 W

Operator Mode Sections

Operator Mode includes Run and Program sections, linked together. Program section has submenus.

RUN SCREENS

Details the Run screens for initiating a weld. Explains wire feed speed display and locked/unlocked settings.

PROGRAM SCREENS

Covers program screens like Wire Start DLY, Wire Stop DLY, Ramp Time, and AUX1 Sub Menu.

AUX2, AUX3, PULSED, RETRACT TIME, CALIBRATION

Details AUX2/AUX3 sub menus, Pulsed screen, Retract Time, and accessing the Calibration Mode.

AUX1-3 SCREENS

Explains AUX1-3 enable/disable settings and parameters like Start Delay and Stop Delay for auxiliary outputs.

PULSED SCREENS

Details Pulsed Wire, Low Percentage, and Wiring Pulsing settings (Timed vs. Synch) with High/Low Time.

Section IV Weld Screen

Section V ESTOP Screen

Section VI Mechanical Installation

Section VII Electrical Installation

Input Power Configuration

Details how to configure the unit for 115VAC or 230VAC input using jumpers J1A and J1B.

Output Connections Overview

Explains the Amphenol connectors (S1, S2, S3) and their pin assignments for output and input signals.

S1 CONNECTOR Details

Details the S1 connector for auxiliary controls, including plug, grip, and pin functions.

S2 CONNECTOR Details

Details the S2 connector for wire feed to travel control, including plug, grip, and pin functions.

S3 CONNECTOR Details

Details the S3 connector for motor control, including plug, grip, and pin functions.

System Interconnections

Interconnections Overview

Explains how the 9700T control connects to other devices like power supplies for integrated systems.

Wire Feeder Integration

Details interconnecting the 9700T carriage control with a 9700W wire feeder control for synchronized operation.

Arc Length Control Integration

Arc Length Control Addition

Describes connecting the 9700T to an arc length control, passing lockout signals for synchronized welding.

ALC & Wire Feeder Addition

Explains interfacing the 9700T with arc length control and wire feeder for a complete integrated welding system.

Section VIII Maintenance

Calibration Routines

Details Initial Calibration and Touch-up Calibration, recommending backup of calibration values.

Regular Maintenance Checks

Outlines weekly, monthly, and annual checks for controls, cables, and connections.

Section IX Parts Lists

9700 W Enclosure Parts

9700 W Enclosure Door Parts

Section X PCB Descriptions

Test Points and Isolation Board

Details test points for the 9700-10 board and connectors/functions of the 9600-11R Isolation Board.

Component Details and Test Points

Explains components like switches and jumpers, and provides test points for measuring signals and voltages.

Section XI Electrical Diagrams

9700 W Control Schematic

Presents the schematic diagram for the 9700W control, showing internal connections and components.

System Interconnection Diagram

Illustrates a typical system interconnection schematic for GTAW with wire feeder and motion control.

Appendix A 9700 W Calibration Sub Menu Mode

Calibration Limits and Settings

Covers Hi Limit, Hi Out, Hi In, Low Limit, Low Out, and Low In parameters for calibration.

Input Jumper, Set Speed, Remote Settings

Explains Input Jumper, local/remote set speed, and remote high/low voltage settings for calibration.

Units, Switch Motor;Jog, Unipolar Output;Input

Details unit settings (inch/CM), switch motor/jog functions, and unipolar output/input configurations.

Password, Backup, Restore, Hour Meter

Explains password protection, backup/restore of calibration data, and the Hour Meter function.

Appendix B 9700 W Configuration Sub Menu Mode

Ramp Enable, Pulse Enable, Aux Names

Covers Ramp Enable, Pulse Enable, and setting names for AUX1, AUX2, and AUX3 outputs.

Password, Job Number, Firmware Version, Set DP

Details configuration password, job number, firmware version, and setting decimal points.

Appendix C 9700 W Auto Calibration

Auto Calibration Steps: Time, Value, Move, Actual

Details auto calibration steps: setting time, value, moving the axis, and entering actual measured distance.

Auto Calibration Finalization: Read, Set

Explains the final 'Read' and 'Set' steps in auto calibration, including error handling and saving calibration numbers.

Jetline 9700W Specifications

General IconGeneral
BrandJetline
Model9700W
CategoryComputer Hardware
LanguageEnglish